What precautions should be taken when removing and installing a Turbo on Ford Fusion?

Do not drop the wastegate actuator or further dismantle the Turbo, this may cause further damage to the wastegate actuator and or the Turbo as well as the engine. It is always advisable to seal any entry point when ever you are pulling of the turbo charger, the charge air cooler or the cooler tubes and vice versa, always see that you clean all the entry points you are about to use before you seal them. With reference to four-cylinder engines, it is recommended that one should first safely lift the car on hydraulic jack stands. Lift the bonnet and pull the clips and withdraw the engine cover for 1.5L and 1.6L engines then take away the under-vehicle splash shield. For Petrol engines of 1.6 L, unbolt the right side of the driveaxle and intermediate shaft bearing support and also unbolt the catalytic converter. Next is removal of the charge air cooler inlet tube and the Turbo inlet pipe, and you will have to drain the cooling system. To inspect coolant line hoses there is needed to 1. Disconnect the Turbo heat shield 2. Take off sealing washers and detach coolant line hoses. Remove the inline oil supply filter and switch off the oil supply to the filter. Remove vacuum hoses from cylinder head and intake, disconnect electrical connector from the sensor, unbolt the coolant hoses, and remove the oil drain tube; discard the gasket. Depower the mounting nuts, for easing the removing process, use stud removing tool to remove the studs and ease the removing process of the Turbo. For modification of 2.7L V6 engine, it is necessary to seize the engine lower shield, to drain off the coolant and to disconnect the outlet pipes from the air filter housing. As for the decreased left-side Turbo, remove the outlet pipe, heat shield and electrical connectors. As with the right-side turbo, you will need to unmount the cowl panel, right front wheel, and the lower Charge Air Cooler intake pipe. Pull out the oil supply tube and substitute O-rings and then eliminate the Turbo filter. Remove both the coolant tube and the wastegate control hose, and the oil return tube; replace the O-rings where appropriate. Last, untwist the Turbo and bolt new mounting studs, then secure the Turbo and twine all the nuts and bolts retaining the particular torque. Replace the new oil drain tube and gaskets and fix the car in the same order in which you removed them, and recharge the cooling system and get a new engine oil and filter.

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Ford Fusion Turbocharger
Part Number: F1FZ-6K682-D
$1052.56 MSRP: $1511.27
You Save: $458.71 (31%)
ADD TO CART
Product Specifications
- Other Name: Turbocharger Assembly; Turbocharger
- Replaces: DS7Z-6K682-A, DS7Z-6K682-B, F1FZ-6K682-B, F1FZ-6K682-A, F1FZ-6K682-C
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2014-2020 Ford Fusion | 4 Cyl 1.5 L GAS, 4 Cyl 1.5L GTDI, 4 Cyl 2.0 L FULL HYBRID EV-GAS (FHEV), 4 Cyl 2.0 L GAS, 4 Cyl 2.5 L FLEX, 4 Cyl 2.5 L GAS | 6-Speed Automatic Transmission 6F Mid-Range, 6-Speed Automatic Transmission 6F55, 6-Speed Manual Transmission - B6, ECVT Auto Trans Power Split, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
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Ford Fusion Turbocharger
Part Number: F2GZ-6K682-C
$890.18 MSRP: $1457.38
You Save: $567.20 (39%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Turbocharger Assembly; Turbocharger
- Replaces: F2GZ-6K682-A
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2017-2020 Ford Fusion | 4 Cyl 1.5 L GAS, 4 Cyl 2.0 L FULL HYBRID EV-GAS (FHEV), 4 Cyl 2.0 L GAS, 4 Cyl 2.0L EcoBoost (200PS), 4 Cyl 2.0L EcoBoost (240PS), 4 Cyl 2.5 L FLEX, 4 Cyl 2.5 L GAS | 6-Speed Automatic Transmission 6F Mid-Range, 6-Speed Automatic Transmission 6F55, 6-Speed Manual Transmission - B6, ECVT Auto Trans Power Split, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
Ford Fusion Turbocharger Assembly
Part Number: F2GZ-6K682-A
$890.18 MSRP: $1457.38
You Save: $567.20 (39%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Replaced by: F2GZ-6K682-C
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2017-2019 Ford Fusion | 4 Cyl 2.0L EcoBoost (200PS), 4 Cyl 2.0L EcoBoost (240PS) | 6-Speed Automatic Transmission 6F Mid-Range, 6-Speed Automatic Transmission 6F55, 6-Speed Manual Transmission - B6, ECVT Auto Trans Power Split, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
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Ford Fusion Turbocharger Assembly
Part Number: CJ5Z-6K682-D
$960.01 MSRP: $1572.38
You Save: $612.37 (39%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Replaced by: CJ5Z-6K682-L
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2013-2015 Ford Fusion | 4 Cyl 1.6L PI TC ETHNL | 6-Speed Automatic Transmission 6F Mid-Range, 6-Speed Automatic Transmission 6F55, 6-Speed Manual Transmission - B6, ECVT Auto Trans Power Split, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
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Ford Fusion Turbocharger Assembly
Part Number: CJ5Z-6K682-E
$841.76 MSRP: $1377.65
You Save: $535.89 (39%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Replaced by: CJ5Z-6K682-F
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2013-2016 Ford Fusion | 4 Cyl 2.0L EcoBoost (240PS) | 6-Speed Automatic Transmission 6F Mid-Range, 6-Speed Automatic Transmission 6F55, 6-Speed Manual Transmission - B6, ECVT Auto Trans Power Split, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
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Ford Fusion Turbocharger Assembly
Part Number: FT4Z-6K682-A
$765.47 MSRP: $1252.02
You Save: $486.55 (39%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Position: Passenger Side
- Replaced by: FT4Z-6K682-F
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2017-2019 Ford Fusion | 6 Cyl 2.7L | 6-Speed Automatic Transmission 6F Mid-Range, 6-Speed Automatic Transmission 6F55, 6-Speed Manual Transmission - B6, ECVT Auto Trans Power Split, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
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Ford Fusion Turbocharger Assembly
Part Number: FT4Z-6K682-B
$708.03 MSRP: $1222.76
You Save: $514.73 (43%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Position: Driver Side
- Replaced by: FT4Z-6K682-G
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2017-2019 Ford Fusion | 6 Cyl 2.7L | 6-Speed Automatic Transmission 6F Mid-Range, 6-Speed Automatic Transmission 6F55, 6-Speed Manual Transmission - B6, ECVT Auto Trans Power Split, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
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Ford Fusion Turbocharger Assembly
Part Number: DS7Z-6K682-A
$911.26 MSRP: $1511.27
You Save: $600.01 (40%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Replaced by: F1FZ-6K682-D
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2014-2019 Ford Fusion | 4 Cyl 1.5L GTDI | 6-Speed Automatic Transmission 6F Mid-Range, 6-Speed Automatic Transmission 6F55, 6-Speed Manual Transmission - B6, ECVT Auto Trans Power Split, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
Ford Fusion Turbocharger
Part Number: GB8Z-6K682-A
$781.96 MSRP: $1274.55
You Save: $492.59 (39%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Turbocharger Assembly; Turbocharger
- Position: Passenger Side
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2020 Ford Fusion | 4 Cyl 1.5 L GAS, 4 Cyl 2.0 L FULL HYBRID EV-GAS (FHEV), 4 Cyl 2.0 L GAS, 4 Cyl 2.5 L FLEX, 4 Cyl 2.5 L GAS
View related parts
Ford Fusion Turbocharger Assembly
Part Number: GB8Z-6K682-B
$927.07 MSRP: $1512.67
You Save: $585.60 (39%)
Product Specifications
- Other Name: Turbocharger Assy; Turbocharger
- Position: Driver Side
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2020 Ford Fusion | 4 Cyl 1.5 L GAS, 4 Cyl 2.0 L FULL HYBRID EV-GAS (FHEV), 4 Cyl 2.0 L GAS, 4 Cyl 2.5 L FLEX, 4 Cyl 2.5 L GAS

Ford Fusion Turbo

This particular component known as the Turbo in Ford Fusion is used to boost the performance of the car's engine where it uses a stream of hot exhaust gas to boost air intake to achieve more volumetric efficiency. It comprises of a turbine and a compressor, the turbine is driven by exhaust gases with the intention of turning the compressor to force more air into the engine. This process does not only increase power but it can also increase fuel requirements without putting added power request. From the past years, many kinds of the Turbos have been installed on the Ford Fusion models, together with modern solutions such as twin-scroll and variable-geometry Turbo. These innovations are to address lag issues and increase effectiveness with such features as variable geometry, electrically-assisted Turbos (E-Turbos). Although automotive uses of turbocharging is favorable with both petrol and diesel engines it's important to check for failure indications that could lead to high exhaust temperature.

We provide a wide range of Ford Fusion Turbo at the optimal prices. If you need Ford Fusion Turbo, you can shop with confidence on our website. All our OEM parts come with a manufacturer's warranty and are delivered to your doorstep with a fast delivery service.

Ford Fusion Turbo Parts Questions & Experts Answers

Turbocharger Assembly
CJ5Z-6K682-D
Q:
What precautions should be taken when removing and installing a Turbo on Ford Fusion?
Posted by Lorissa S.
A:
Do not drop the wastegate actuator or further dismantle the Turbo, this may cause further damage to the wastegate actuator and or the Turbo as well as the engine. It is always advisable to seal any entry point when ever you are pulling of the turbo charger, the charge air cooler or the cooler tubes and vice versa, always see that you clean all the entry points you are about to use before you seal them. With reference to four-cylinder engines, it is recommended that one should first safely lift the car on hydraulic jack stands. Lift the bonnet and pull the clips and withdraw the engine cover for 1.5L and 1.6L engines then take away the under-vehicle splash shield. For Petrol engines of 1.6 L, unbolt the right side of the driveaxle and intermediate shaft bearing support and also unbolt the catalytic converter. Next is removal of the charge air cooler inlet tube and the Turbo inlet pipe, and you will have to drain the cooling system. To inspect coolant line hoses there is needed to 1. Disconnect the Turbo heat shield 2. Take off sealing washers and detach coolant line hoses. Remove the inline oil supply filter and switch off the oil supply to the filter. Remove vacuum hoses from cylinder head and intake, disconnect electrical connector from the sensor, unbolt the coolant hoses, and remove the oil drain tube; discard the gasket. Depower the mounting nuts, for easing the removing process, use stud removing tool to remove the studs and ease the removing process of the Turbo. For modification of 2.7L V6 engine, it is necessary to seize the engine lower shield, to drain off the coolant and to disconnect the outlet pipes from the Air Filter Housing. As for the decreased left-side Turbo, remove the outlet pipe, heat shield and electrical connectors. As with the right-side turbo, you will need to unmount the cowl panel, right front wheel, and the lower Charge Air Cooler intake pipe. Pull out the oil supply tube and substitute O-rings and then eliminate the Turbo filter. Remove both the coolant tube and the wastegate control hose, and the oil return tube; replace the O-rings where appropriate. Last, untwist the Turbo and bolt new mounting studs, then secure the Turbo and twine all the nuts and bolts retaining the particular torque. Replace the new oil drain tube and gaskets and fix the car in the same order in which you removed them, and recharge the cooling system and get a new engine oil and filter.
Answered by Ford Parts Specialist Patrick / Dec 22, 2023

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