How to remove and install Radiator in 1.5L engine on Ford Fusion?

Whenever the Turbo, charge air cooler, or cooler tubes are removed, always cover any opening to prevent debris from falling in, as the system is easily damaged; carefully clean all openings before reassembling. Begin by disconnecting the cable from the negative battery terminal. Lift the engine cover up and off the ball studs, then remove the cover. Raise the vehicle and support it securely on jackstands, then remove the under-vehicle splash shield. Drain the cooling system. Next, remove the coolant expansion tank and secure it out of the way. Release the hose clamps and detach the hoses from the pump, then disconnect the electrical connector from the pump. Remove the pump mounting bolts and lower the pump until the tab on the pump is free from the oil pan. Install the pump, ensuring the tab is aligned with the slot in the oil pan, then install and tighten the bolts to the specified torque. For the CAC radiator, remove the splash shield below the radiator to expose the lower support, then remove the lower support panel. Remove the CAC cover bolts and take the cover off from the bottom of the cooler. Disconnect the CAC Coolant Temperature sensor, loosen the clamps securing the inlet and outlet tubes to the CAC, and disconnect the tubes. Remove the CAC bolts and carefully lower the cooler down and out from under the vehicle; it may be necessary to remove the radiator mounting bolts from the top and support the radiator from above to create enough space for the charge air cooler. Installation is the reverse of removal, and remember to refill the cooling system.

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447 Radiators found

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Ford Radiator
Part Number: LK4Z-8005-J
$281.23 MSRP: $421.05
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Product Specifications
- Other Name: Radiator Assembly; Radiator
Fits the following Ford Models:
- Transit | 2020-2025 | 6 Cyl 3.5 L FLEX, 6 Cyl 3.5 L GAS
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Ford Radiator
Part Number: HL3Z-8005-B
$271.90 MSRP: $407.08
You Save: $135.18 (34%)
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Product Specifications
- Other Name: Radiator Assembly; Radiator
Fits the following Ford Models:
- Expedition | 2018-2021 | 6 Cyl 3.5 L GAS, 6 Cyl 3.5L GTDI | 10-Speed Automatic Transmission (10R80), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
- F-150 | 2017-2025 | 6 Cyl 2.7 L GAS, 6 Cyl 2.7L, 6 Cyl 3.0 L DIESEL, 6 Cyl 3.0L 4V DOHC TC DSL-LION B, 6 Cyl 3.3 L FLEX, 6 Cyl 3.3L Duratec, 6 Cyl 3.5 L FULL HYBRID EV-GAS (FHEV), 6 Cyl 3.5 L GAS, 6 Cyl 3.5L GTDI, 8 Cyl 5.0 L FLEX | 10-Speed Automatic Transmission (10R80), 6-Speed Automatic Transmission (6R80), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
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Ford Radiator
Part Number: HL3Z-8005-C
$232.10 MSRP: $347.50
You Save: $115.40 (34%)
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Product Specifications
- Other Name: Radiator Assembly; Radiator
- Replaces: HL3Z-8005-A
Fits the following Ford Models:
- Expedition | 2018-2021 | 6 Cyl 3.5 L GAS, 6 Cyl 3.5L GTDI | 10-Speed Automatic Transmission (10R80), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
- F-150 | 2015-2020 | 6 Cyl 2.7 L GAS, 6 Cyl 2.7L, 6 Cyl 3.0 L DIESEL, 6 Cyl 3.3 L FLEX, 6 Cyl 3.3L Duratec, 6 Cyl 3.5 L GAS, 6 Cyl 3.5L GTDI, 8 Cyl 5.0 L FLEX, 8 Cyl 5.0L Coyote, 8 Cyl 5.0L MOD DOHC SEFI NA | 10-Speed Automatic Transmission (10R80), 6-Speed Automatic Transmission (6R80), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
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Ford Radiator
Part Number: HC3Z-8005-K
$602.94 MSRP: $910.23
You Save: $307.29 (34%)
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Product Specifications
- Other Name: Radiator Assembly; Radiator
- Replaces: HC3Z-8005-F, HC3Z-8005-C, RAD-242
Fits the following Ford Models:
- F-250 Super Duty | 2017-2022 | 10 Cyl 6.8L EFI, 8 Cyl 6.2L OHC NA, 8 Cyl 6.7 L DIESEL, 8 Cyl 7.3 L GAS | 6-Speed Automatic Transmission (6R100), 6-Speed Automatic Transmission (6R140), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
- F-350 Super Duty | 2017-2021 | 10 Cyl 6.8L EFI, 8 Cyl 6.2L OHC NA, 8 Cyl 6.7 L DIESEL, 8 Cyl 7.3 L GAS | 6-Speed Automatic Transmission (6R100), 6-Speed Automatic Transmission (6R140), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
- F-450 Super Duty | 2017-2019 | 10 Cyl 6.8L EFI, 8 Cyl 6.2L OHC NA | 6-Speed Automatic Transmission (6R100), 6-Speed Automatic Transmission (6R140), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
- F-550 Super Duty | 2017-2019 | 10 Cyl 6.8L EFI, 8 Cyl 6.2L OHC NA | 6-Speed Automatic Transmission (6R100), 6-Speed Automatic Transmission (6R140), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
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Ford Radiator
Part Number: CK4Z-8005-B
$276.76 MSRP: $414.37
You Save: $137.61 (34%)
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Product Specifications
- Other Name: Radiator Assembly; Radiator
- Replaces: RAD-77, CK4Z-8005-A
Fits the following Ford Models:
- Transit | 2015-2019 | 5 Cyl 3.2L Duratorq-TDCi - Puma, 6 Cyl 3.5L GTDI, 6 Cyl 3.7L PFI NA | 6-Speed Automatic Transmission (6R80)
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Ford Radiator
Part Number: DG9Z-8005-K
$199.70 MSRP: $296.53
You Save: $96.83 (33%)
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Product Specifications
- Other Name: Radiator Assembly; Radiator
- Replaces: DG9Z-8005-B, DG9Z-8005-D, DG9Z-8005-J, RAD-98, RAD-96
Fits the following Ford Models:
- Fusion | 2013-2020 | 4 Cyl 1.5 L GAS, 4 Cyl 1.5L GTDI, 4 Cyl 1.6L PI TC ETHNL, 4 Cyl 2.0 L FULL HYBRID EV-GAS (FHEV), 4 Cyl 2.0 L GAS, 4 Cyl 2.0L EcoBoost (240PS), 4 Cyl 2.5 L FLEX, 4 Cyl 2.5 L GAS, 4 Cyl 2.5L Duratec (110kW/150PS), 4 Cyl 2.5L Duratec FFV (125kW/170PS) | 6-Speed Automatic Transmission 6F Mid-Range, 6-Speed Automatic Transmission 6F55, 6-Speed Manual Transmission - B6, ECVT Auto Trans Power Split, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
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Ford Radiator
Part Number: ML3Z-8005-A
$317.61 MSRP: $475.53
You Save: $157.92 (34%)
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Product Specifications
- Other Name: Radiator Assembly; Radiator
Fits the following Ford Models:
- Expedition | 2022-2025 | 6 Cyl 3.5 L FLEX, 6 Cyl 3.5 L GAS
- F-150 | 2021-2025 | 6 Cyl 2.7 L GAS, 6 Cyl 3.0 L DIESEL, 6 Cyl 3.3 L FLEX, 6 Cyl 3.5 L FULL HYBRID EV-GAS (FHEV), 6 Cyl 3.5 L GAS, 8 Cyl 5.0 L FLEX, 8 Cyl 5.2 L GAS
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Ford Radiator
Part Number: EB5Z-8005-E
$343.31 MSRP: $514.00
You Save: $170.69 (34%)
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Product Specifications
- Other Name: Radiator Assembly; Radiator
- Replaces: EB5Z-8005-B, BA8Z-8005-A
Fits the following Ford Models:
- Explorer | 2011-2019 | 6 Cyl 3.5L Cyclone Petrol TIVCT | 6-Speed Automatic Transmission 6F Mid-Range, 6-Speed Automatic Transmission 6F50, 6-Speed Automatic Transmission 6F55, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
- Flex | 2013-2019 | 6 Cyl 3.5L Cyclone Petrol TIVCT | 6-Speed Automatic Transmission 6F50, 6-Speed Automatic Transmission 6F55, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
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Ford Radiator Assembly
Part Number: FL3Z-8005-A
$441.32 MSRP: $660.75
You Save: $219.43 (34%)
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Product Specifications
- Replaced by: FL3Z-8005-B
Fits the following Ford Models:
- F-150 | 2015-2017 | 6 Cyl 2.7L, 6 Cyl 3.5L Cyclone Petrol TIVCT, 6 Cyl 3.5L GTDI, 8 Cyl 5.0L MOD DOHC SEFI NA | 10-Speed Automatic Transmission (10R80), 6-Speed Automatic Transmission (6R80), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
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Ford Radiator Assembly
Part Number: 9L3Z-8005-B
$355.74 MSRP: $532.60
You Save: $176.86 (34%)
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Product Specifications
- Other Name: Radiator
- Replaced by: CL1Z-8005-A
Fits the following Ford Models:
- Expedition | 2009-2014 | 8 Cyl 5.4L | 4AT 4R75W, 4-Speed Automatic Transmission 4R70W (AODE), 4-Speed Automatic Transmission 4R75E Livonia, 4-Speed Automatic Transmission AODEW/4R75E W/TSS, 6-Speed Automatic Transmission (6R75), 6-Speed Automatic Transmission (6R80), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
- F-150 | 2009-2014 | 8 Cyl 4.6L, 8 Cyl 4.6L Romeo SOHC EFI, 8 Cyl 5.4L | 4-Speed Automatic Transmission 4R75E Livonia, 4-Speed Automatic Transmission AODEW/4R70E W/TSS, 4-Speed Automatic Transmission AODEW/4R75E W/TSS, 5-Speed Manual Transmission - Mazda M5R2-C, 6-Speed Automatic Transmission (6R80), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
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Ford Radiator
Part Number: CV6Z-8005-A
$201.40 MSRP: $256.93
You Save: $55.53 (22%)
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Product Specifications
- Other Name: Radiator Assembly; Radiator
- Manufacturer Note: (CP) Designates Crash Part - When Ordering Please Refer To Crash Part Truckload Program Guidelines
Fits the following Ford Models:
- Focus | 2012-2018 | 4 Cyl 2.0L DI TIVCT Petrol, Electric Motor | 1-Speed Transmission, 5-Speed Manual Transmission - MTX75, 6-Speed Automatic Transmission 6F15, 6-Speed Automatic Transmission DPS6, 6-Speed Manual Transaxle - MMT6, 6-Speed Manual Transmission - B6, Front-Wheel Drive (Left Hand Drive), Left Hand Drive
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Ford Radiator
Part Number: FB5Z-8005-A
$242.22 MSRP: $317.75
You Save: $75.53 (24%)
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Product Specifications
- Other Name: Radiator Assembly; Radiator
Fits the following Ford Models:
- Explorer | 2016-2019 | 6 Cyl 3.5L Cyclone Petrol TIVCT | 6-Speed Automatic Transmission 6F Mid-Range, 6-Speed Automatic Transmission 6F50, 6-Speed Automatic Transmission 6F55, Four-Wheel Drive (Full Time) (Left Hand Drive), Left Hand Drive
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Ford Radiator
Part Number: FB5Z-8005-C
$277.45 MSRP: $434.20
You Save: $156.75 (37%)
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Product Specifications
- Other Name: Radiator Assembly; Radiator
Fits the following Ford Models:
- Explorer | 2016-2019 | 4 Cyl 2.3L TIVCT DI TC | 6-Speed Automatic Transmission 6F Mid-Range, 6-Speed Automatic Transmission 6F50, 6-Speed Automatic Transmission 6F55, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
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Ford Radiator
Part Number: 8L2Z-8005-A
$362.64 MSRP: $567.50
You Save: $204.86 (37%)
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Product Specifications
- Other Name: Radiator Assembly; Radiator
- Replaces: 7L2Z-8005-A
Fits the following Ford Models:
- Explorer | 2007-2010 | 6 Cyl 4.0L SOHC EFI, 8 Cyl 4.6L | 5-Speed Automatic Transmission 5R55S, 5-Speed Automatic Transmission 5R55W, 5-Speed Manual Transmission (M5R4), 6-Speed Automatic Transmission (6R80), 6-Speed Automatic Transmission 6R60, Four-Wheel Drive (Full Time) (Left Hand Drive), Four-Wheel Drive (Part Time) (Left Hand Drive), Four-Wheel Drive (Part Time) (Right Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
- Explorer Sport Trac | 2007-2010 | 6 Cyl 4.0L SOHC EFI, 8 Cyl 4.6L | 5-Speed Automatic Transmission 5R55S, 6-Speed Automatic Transmission (6R80), 6-Speed Automatic Transmission 6R60, Four-Wheel Drive (Full Time) (Left Hand Drive), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
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Ford Radiator
Part Number: HC3Z-8005-J
$691.36 MSRP: $1043.72
You Save: $352.36 (34%)
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Product Specifications
- Other Name: Radiator Assembly; Radiator
- Replaces: HC3Z-8005-B, HC3Z-8005-H
Fits the following Ford Models:
- F-250 Super Duty | 2017-2022 | 8 Cyl 6.7 L DIESEL, 8 Cyl 6.7L Diesel T/C, 8 Cyl 7.3 L GAS | 6-Speed Automatic Transmission (6R100), 6-Speed Automatic Transmission (6R140), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
- F-350 Super Duty | 2017-2022 | 8 Cyl 6.7 L DIESEL, 8 Cyl 6.7L Diesel T/C, 8 Cyl 7.3 L GAS | 6-Speed Automatic Transmission (6R100), 6-Speed Automatic Transmission (6R140), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
- F-450 Super Duty | 2017-2019 | 8 Cyl 6.7L Diesel T/C | 6-Speed Automatic Transmission (6R100), 6-Speed Automatic Transmission (6R140), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
- F-550 Super Duty | 2017-2019 | 8 Cyl 6.7L Diesel T/C | 6-Speed Automatic Transmission (6R100), 6-Speed Automatic Transmission (6R140), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
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Ford Radiator
Part Number: DG9Z-8005-H
$174.16 MSRP: $272.55
You Save: $98.39 (37%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Radiator Assembly; Radiator
- Replaces: DG9Z-8005-C, RAD-97
Fits the following Ford Models:
- Fusion | 2013-2020 | 4 Cyl 1.6L PI TC ETHNL, 4 Cyl 2.0 L GAS, 4 Cyl 2.0 L PLUG-IN HYBRID EV-GAS (PHEV), 4 Cyl 2.0L Duratec Hybrid (130kW), 4 Cyl 2.5 L FLEX, 4 Cyl 2.5 L GAS | 6-Speed Automatic Transmission 6F Mid-Range, 6-Speed Automatic Transmission 6F55, 6-Speed Manual Transmission - B6, ECVT Auto Trans Power Split, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
- Police Responder Hybrid | 2019-2020 | 4 Cyl 2.0 L FULL HYBRID EV-GAS (FHEV)
- SSV Plug-In Hybrid | 2019-2020 | 4 Cyl 2.0 L PLUG-IN HYBRID EV-GAS (PHEV)
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Ford Radiator
Part Number: EG1Z-8005-B
$211.16 MSRP: $316.15
You Save: $104.99 (34%)
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Product Specifications
- Other Name: Radiator Assembly; Radiator
- Replaces: DG1Z-8005-A
Fits the following Ford Models:
- Taurus | 2013-2019 | 4 Cyl 2.0L EcoBoost (240PS), 6 Cyl 3.5L DOHC T/C | 6-Speed Automatic Transmission 6F Mid-Range, 6-Speed Automatic Transmission 6F50, 6-Speed Automatic Transmission 6F55, Four-Wheel Drive (Full Time) (Left Hand Drive), Four-Wheel Drive (Part Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
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Ford Radiator
Part Number: BC3Z-8005-H
$705.65 MSRP: $1065.28
You Save: $359.63 (34%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Radiator Assembly; Radiator
- Manufacturer Note: (CP) Designates Crash Part - When Ordering Please Refer To Crash Part Truckload Program Guidelines
- Replaces: BC3Z-8005-A
Fits the following Ford Models:
- F-250 Super Duty | 2011-2016 | 10 Cyl 6.8L EFI, 8 Cyl 6.2L OHC NA | 5-Speed Automatic Transmission 5R110W NAAO, 6-Speed Automatic Transmission (6R140), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
- F-350 Super Duty | 2011-2016 | 10 Cyl 6.8L EFI, 8 Cyl 6.2L OHC NA | 5-Speed Automatic Transmission 5R110W NAAO, 6-Speed Automatic Transmission (6R140), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
- F-450 Super Duty | 2011-2016 | 10 Cyl 6.8L EFI, 8 Cyl 6.2L OHC NA | 5-Speed Automatic Transmission 5R110W NAAO, 6-Speed Automatic Transmission (6R140), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
- F-550 Super Duty | 2011-2016 | 10 Cyl 6.8L EFI, 8 Cyl 6.2L OHC NA | 5-Speed Automatic Transmission 5R110W NAAO, 6-Speed Automatic Transmission (6R140), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
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Ford Radiator
Part Number: FR3Z-8005-G
$289.11 MSRP: $432.85
You Save: $143.74 (34%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Radiator Assembly; Radiator
- Replaces: FR3Z-8005-B, RAD-126
Fits the following Ford Models:
- Mustang | 2015-2023 | 4 Cyl 2.3 L GAS, 8 Cyl 5.0 L GAS, 8 Cyl 5.0L DOHC EFI Modular, 8 Cyl 5.0L MOD DOHC SEFI NA, 8 Cyl 5.2 L GAS, 8 Cyl 5.2L | 10-Speed Automatic Transmission (10R80), 6-Speed Automatic Transmission (6R80), 6-Speed Manual Transmission-3160, 6-Speed Manual Transmission-MT82, Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
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Ford Radiator
Part Number: CV6Z-8005-X
$314.64 MSRP: $471.07
You Save: $156.43 (34%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Radiator Assembly; Radiator
Fits the following Ford Models:
- Escape | 2014-2019 | 4 Cyl 2.5L Duratec (110kW/150PS), 4 Cyl 2.5L Duratec FFV (125kW/170PS) | 6-Speed Automatic Transmission 6F Mid-Range, Four-Wheel Drive, Four-Wheel Drive (Part Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Front-Wheel Drive (Right Hand Drive), Left Hand Drive, Two-Wheel Drive (Left Hand Drive)

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Ford Radiator Parts Questions & Experts Answers

Radiator
6E5Z-8005-C
Q:
How to remove and install Radiator in 1.5L engine on Ford Fusion?
A:
Whenever the Turbo, charge air cooler, or cooler tubes are removed, always cover any opening to prevent debris from falling in, as the system is easily damaged; carefully clean all openings before reassembling. Begin by disconnecting the cable from the negative battery terminal. Lift the engine cover up and off the ball studs, then remove the cover. Raise the vehicle and support it securely on jackstands, then remove the under-vehicle splash shield. Drain the cooling system. Next, remove the coolant expansion tank and secure it out of the way. Release the hose clamps and detach the hoses from the pump, then disconnect the electrical connector from the pump. Remove the pump mounting bolts and lower the pump until the tab on the pump is free from the oil pan. Install the pump, ensuring the tab is aligned with the slot in the oil pan, then install and tighten the bolts to the specified torque. For the CAC radiator, remove the splash shield below the radiator to expose the lower support, then remove the lower support panel. Remove the CAC cover bolts and take the cover off from the bottom of the cooler. Disconnect the CAC Coolant Temperature sensor, loosen the clamps securing the inlet and outlet tubes to the CAC, and disconnect the tubes. Remove the CAC bolts and carefully lower the cooler down and out from under the vehicle; it may be necessary to remove the radiator mounting bolts from the top and support the radiator from above to create enough space for the charge air cooler. Installation is the reverse of removal, and remember to refill the cooling system.

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