How to remove and install Radiator in 1.5L engine on Ford Fusion?

Whenever the turbocharger, charge air cooler, or cooler tubes are removed, always cover any opening to prevent debris from falling in, as the system is easily damaged; carefully clean all openings before reassembling. Begin by disconnecting the cable from the negative battery terminal. Lift the engine cover up and off the ball studs, then remove the cover. Raise the vehicle and support it securely on jackstands, then remove the under-vehicle splash shield. Drain the cooling system. Next, remove the coolant expansion tank and secure it out of the way. Release the hose clamps and detach the hoses from the pump, then disconnect the electrical connector from the pump. Remove the pump mounting bolts and lower the pump until the tab on the pump is free from the oil pan. Install the pump, ensuring the tab is aligned with the slot in the oil pan, then install and tighten the bolts to the specified torque. For the CAC radiator, remove the splash shield below the radiator to expose the lower support, then remove the lower support panel. Remove the CAC cover bolts and take the cover off from the bottom of the cooler. Disconnect the CAC Coolant Temperature sensor, loosen the clamps securing the inlet and outlet tubes to the CAC, and disconnect the tubes. Remove the CAC bolts and carefully lower the cooler down and out from under the vehicle; it may be necessary to remove the radiator mounting bolts from the top and support the radiator from above to create enough space for the charge air cooler. Installation is the reverse of removal, and remember to refill the cooling system.

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447 Radiators found

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Ford Radiator Assembly
Part Number: HC3Z-8005-K
$688.63 MSRP: $1039.60
You Save: $350.97 (34%)
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Product Specifications
- Other Name: RADIATOR ASY; Radiator
- Replaces: HC3Z-8005-F, HC3Z-8005-C, RAD-242
Fits the following Ford Models:
- F-250 Super Duty | 2017-2022 | 10 Cyl 6.8L EFI, 8 Cyl 6.2L OHC NA, 8 Cyl 6.7 L DIESEL, 8 Cyl 7.3 L GAS | 6-Speed Automatic Transmission (6R100), 6-Speed Automatic Transmission (6R140), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
- F-350 Super Duty | 2017-2021 | 10 Cyl 6.8L EFI, 8 Cyl 6.2L OHC NA, 8 Cyl 6.7 L DIESEL, 8 Cyl 7.3 L GAS | 6-Speed Automatic Transmission (6R100), 6-Speed Automatic Transmission (6R140), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
- F-450 Super Duty | 2017-2019 | 10 Cyl 6.8L EFI, 8 Cyl 6.2L OHC NA | 6-Speed Automatic Transmission (6R100), 6-Speed Automatic Transmission (6R140), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
- F-550 Super Duty | 2017-2019 | 10 Cyl 6.8L EFI, 8 Cyl 6.2L OHC NA | 6-Speed Automatic Transmission (6R100), 6-Speed Automatic Transmission (6R140), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
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Ford Radiator Assembly
Part Number: HC3Z-8005-J
$590.95 MSRP: $892.13
You Save: $301.18 (34%)
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Product Specifications
- Other Name: Radiator
- Replaces: HC3Z-8005-B, HC3Z-8005-H
Fits the following Ford Models:
- F-250 Super Duty | 2017-2022 | 8 Cyl 6.7 L DIESEL, 8 Cyl 6.7L Diesel T/C, 8 Cyl 7.3 L GAS | 6-Speed Automatic Transmission (6R100), 6-Speed Automatic Transmission (6R140), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
- F-350 Super Duty | 2017-2022 | 8 Cyl 6.7 L DIESEL, 8 Cyl 6.7L Diesel T/C, 8 Cyl 7.3 L GAS | 6-Speed Automatic Transmission (6R100), 6-Speed Automatic Transmission (6R140), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
- F-450 Super Duty | 2017-2019 | 8 Cyl 6.7L Diesel T/C | 6-Speed Automatic Transmission (6R100), 6-Speed Automatic Transmission (6R140), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
- F-550 Super Duty | 2017-2019 | 8 Cyl 6.7L Diesel T/C | 6-Speed Automatic Transmission (6R100), 6-Speed Automatic Transmission (6R140), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
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Ford Radiator Assembly
Part Number: CV6Z-8005-B
$280.05 MSRP: $438.27
You Save: $158.22 (37%)
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Product Specifications
- Other Name: Radiator Assy; Radiator
- Manufacturer Note: (CP) Designates Crash Part - When Ordering Please Refer To Crash Part Truckload Program Guidelines
Fits the following Ford Models:
- Escape | 2013-2016 | 4 Cyl 1.6L EcoBoost SCTi -Sigma, 4 Cyl 2.0L, 4 Cyl 2.5L Duratec (110kW/150PS), 4 Cyl 2.5L Duratec FFV (125kW/170PS) | 6-Speed Automatic Transmission 6F Mid-Range, Four-Wheel Drive, Four-Wheel Drive (Part Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Front-Wheel Drive (Right Hand Drive), Left Hand Drive, Two-Wheel Drive (Left Hand Drive)
- Transit Connect | 2014-2019 | 4 Cyl 2.5L Duratec (110kW/150PS) | 6-Speed Automatic Transmission 6F Mid-Range, 8-Speed Automatic Transmission 8F35, Front-Wheel Drive (Left Hand Drive), Left Hand Drive
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Ford Radiator Assembly
Part Number: 7T4Z-8005-A
$223.16 MSRP: $334.12
You Save: $110.96 (34%)
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Product Specifications
- Other Name: Radiator
- Replaces: 8G1Z-8005-B, 8A8Z-8005-A, 8G1Z-8005-A
Fits the following Ford Models:
- Edge | 2007-2013 | 6 Cyl 3.5L DOHC VCT SMPI, 6 Cyl 3.7L DOHC | 6-Speed Automatic Transmission 6F Mid-Range, 6-Speed Automatic Transmission 6F50, Four-Wheel Drive (Full Time) (Left Hand Drive), Four-Wheel Drive (Part Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
- Flex | 2009 | 6 Cyl 3.5L DOHC VCT SMPI | 6-Speed Automatic Transmission 6F50, 6-Speed Automatic Transmission 6F55, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
- Taurus | 2008-2012 | 6 Cyl 3.5L DOHC VCT SMPI | 6-Speed Automatic Transaxle - AWF21, 6-Speed Automatic Transmission 6F Mid-Range, 6-Speed Automatic Transmission 6F50, 6-Speed Automatic Transmission 6F55, CVT Select Shift Transmission, Four-Wheel Drive (Full Time) (Left Hand Drive), Four-Wheel Drive (Part Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
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Ford Radiator Assembly
Part Number: FB5Z-8005-A
$239.24 MSRP: $313.83
You Save: $74.59 (24%)
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Product Specifications
- Other Name: Radiator
Fits the following Ford Models:
- Explorer | 2016-2019 | 6 Cyl 3.5L Cyclone Petrol TIVCT | 6-Speed Automatic Transmission 6F Mid-Range, 6-Speed Automatic Transmission 6F50, 6-Speed Automatic Transmission 6F55, Four-Wheel Drive (Full Time) (Left Hand Drive), Left Hand Drive
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Ford Radiator Assembly
Part Number: FR3Z-8005-H
$210.55 MSRP: $329.50
You Save: $118.95 (37%)
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Product Specifications
- Other Name: Radiator Assy; Radiator
- Replaces: FR3Z-8005-C
Fits the following Ford Models:
- Mustang | 2015-2023 | 4 Cyl 2.3 L GAS, 4 Cyl 2.3L TIVCT DI TC, 8 Cyl 5.0 L GAS, 8 Cyl 5.2 L GAS | 10-Speed Automatic Transmission (10R80), 6-Speed Automatic Transmission (6R80), 6-Speed Manual Transmission-3160, 6-Speed Manual Transmission-MT82, Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
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Ford Radiator Assembly
Part Number: EB5Z-8005-G
$255.60 MSRP: $382.68
You Save: $127.08 (34%)
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Product Specifications
- Other Name: Radiator Assy; Radiator
- Replaces: EB5Z-8005-C, BB5Z-8005-B
Fits the following Ford Models:
- Explorer | 2012-2019 | 4 Cyl 2.0L EcoBoost (240PS), 6 Cyl 3.5L DOHC T/C | 6-Speed Automatic Transmission 6F Mid-Range, 6-Speed Automatic Transmission 6F50, 6-Speed Automatic Transmission 6F55, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
- Police Interceptor Utility | 2019 | 6 Cyl 3.5 L GAS, 6 Cyl 3.7 L FLEX
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Ford Radiator Assembly
Part Number: AE8Z-8005-B
$143.94 MSRP: $223.17
You Save: $79.23 (36%)
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Product Specifications
- Other Name: Radiator Assy; Radiator
- Replaces: BE8Z-8005-A
Fits the following Ford Models:
- Fiesta | 2011-2019 | 4 Cyl 1.6L TIVCT PFI Sigma | 5-Speed Manual Transmission - B5/IB5, 6-Speed Automatic Transmission GFT DPS6, 6-Speed Manual Transmission - B6
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Ford Radiator Assembly
Part Number: 6C3Z-8005-BA
$602.29 MSRP: $960.58
You Save: $358.29 (38%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Radiator Assy; Radiator
- Replaces: 5C3Z-8005-JA
Fits the following Ford Models:
- F-250 Super Duty | 2005-2007 | 10 Cyl 6.8L EFI, 8 Cyl 5.4L | 5-Speed Automatic Transmission 5R110W - HI/Torque, 5-Speed Automatic Transmission 5R110W NAAO, 5-Speed Manual Transmission-Tremec TR4050, 6-Speed Manual Transmission M6HD-W, 6-Speed Manual Transmission Z/F S6-650, Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
- F-350 Super Duty | 2005-2007 | 10 Cyl 6.8L EFI, 8 Cyl 5.4L | 5-Speed Automatic Transmission 5R110W - HI/Torque, 5-Speed Automatic Transmission 5R110W NAAO, 5-Speed Manual Transmission-Tremec TR4050, 6-Speed Manual Transmission M6HD-W, 6-Speed Manual Transmission Z/F S6-650, Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
- F-450 Super Duty | 2005-2007 | 10 Cyl 6.8L EFI, 8 Cyl 5.4L | 5-Speed Automatic Transmission 5R110W - HI/Torque, 5-Speed Automatic Transmission 5R110W NAAO, 5-Speed Manual Transmission-Tremec TR4050, 6-Speed Manual Transmission M6HD-W, 6-Speed Manual Transmission Z/F S6-650, Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
- F-550 Super Duty | 2005-2007 | 10 Cyl 6.8L EFI, 8 Cyl 5.4L | 5-Speed Automatic Transmission 5R110W - HI/Torque, 5-Speed Automatic Transmission 5R110W NAAO, 5-Speed Manual Transmission-Tremec TR4050, 6-Speed Manual Transmission M6HD-W, 6-Speed Manual Transmission Z/F S6-650, Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
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Ford Radiator Assembly
Part Number: LJ9Z-8005-A
$178.72 MSRP: $265.38
You Save: $86.66 (33%)
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Product Specifications
- Other Name: RADIATOR ASY; Radiator, Radiator Assembly
Fits the following Ford Models:
- Mustang Mach-E | 2021-2025 | BATTERY EV (EV/BEV)
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Ford Radiator Assembly
Part Number: DG1Z-8005-F
$225.24 MSRP: $352.50
You Save: $127.26 (37%)
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Product Specifications
- Other Name: Radiator
Fits the following Ford Models:
- Police Interceptor Sedan | 2019 | 6 Cyl 3.5 L FLEX, 6 Cyl 3.5 L GAS, 6 Cyl 3.7 L FLEX
- Taurus | 2013-2019 | 6 Cyl 3.5L Cyclone Petrol TIVCT | 6-Speed Automatic Transmission 6F Mid-Range, 6-Speed Automatic Transmission 6F50, 6-Speed Automatic Transmission 6F55, Four-Wheel Drive (Full Time) (Left Hand Drive), Left Hand Drive
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Ford Radiator Assembly
Part Number: AE5Z-8005-D
$232.50 MSRP: $363.85
You Save: $131.35 (37%)
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Product Specifications
- Other Name: Radiator Assy; Inverter Cooler, Radiator
Fits the following Ford Models:
- Fusion | 2010-2012 | 4 Cyl 2.5L PFI Gas/Electric | 5-Speed Automatic Transmission Mazda FNR5, 5-Speed Manual Transmission (G5M), 6-Speed Automatic Transaxle - AWF21, 6-Speed Automatic Transmission 6F Mid-Range, 6-Speed Manual Transmission Mazda G6M, CVT Auto Trans Powersplit Elec, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
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Ford Radiator Assembly
Part Number: HC3Z-8005-E
$428.58 MSRP: $641.67
You Save: $213.09 (34%)
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Product Specifications
- Other Name: Auxiliary Radiator
- Replaces: HC3Z-8005-A
Fits the following Ford Models:
- F-250 Super Duty | 2017-2022 | 8 Cyl 6.2 L FLEX, 8 Cyl 6.7 L DIESEL, 8 Cyl 6.7L Diesel T/C, 8 Cyl 7.3 L GAS | 6-Speed Automatic Transmission (6R100), 6-Speed Automatic Transmission (6R140), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
- F-350 Super Duty | 2017-2022 | 8 Cyl 6.2 L FLEX, 8 Cyl 6.7 L DIESEL, 8 Cyl 6.7L Diesel T/C, 8 Cyl 7.3 L GAS | 6-Speed Automatic Transmission (6R100), 6-Speed Automatic Transmission (6R140), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
- F-450 Super Duty | 2017-2019 | 8 Cyl 6.7L Diesel T/C | 6-Speed Automatic Transmission (6R100), 6-Speed Automatic Transmission (6R140), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
- F-550 Super Duty | 2017-2019 | 8 Cyl 6.7L Diesel T/C | 6-Speed Automatic Transmission (6R100), 6-Speed Automatic Transmission (6R140), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
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Ford Radiator Assembly
Part Number: HC3Z-8005-G
$485.96 MSRP: $727.57
You Save: $241.61 (34%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Radiator
- Replaces: HC3Z-8005-D
Fits the following Ford Models:
- F-250 Super Duty | 2017-2025 | 10 Cyl 6.8L EFI, 8 Cyl 6.2L OHC NA, 8 Cyl 6.7 L DIESEL, 8 Cyl 6.8 L FLEX, 8 Cyl 6.8 L GAS, 8 Cyl 7.3 L GAS | 6-Speed Automatic Transmission (6R100), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
- F-350 Super Duty | 2017-2025 | 10 Cyl 6.8L EFI, 8 Cyl 6.2L OHC NA, 8 Cyl 6.7 L DIESEL, 8 Cyl 6.8 L GAS, 8 Cyl 7.3 L GAS | 6-Speed Automatic Transmission (6R100), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
- F-450 Super Duty | 2017-2019 | 10 Cyl 6.8L EFI, 8 Cyl 6.2L OHC NA | 6-Speed Automatic Transmission (6R100), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
- F-550 Super Duty | 2017-2019 | 10 Cyl 6.8L EFI, 8 Cyl 6.2L OHC NA | 6-Speed Automatic Transmission (6R100), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
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Ford Radiator Assembly
Part Number: F2GZ-8005-G
$345.39 MSRP: $517.12
You Save: $171.73 (34%)
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Product Specifications
- Other Name: Radiator
- Replaces: F2GZ-8005-B, F2GZ-8005-E
Fits the following Ford Models:
- Edge | 2015-2024 | 4 Cyl 2.0 L GAS, 4 Cyl 2.0L EcoBoost (240PS), 6 Cyl 2.7 L GAS, 6 Cyl 2.7L | 6-Speed Automatic Transmission 6DCT450 - MPS6, 6-Speed Automatic Transmission 6F Mid-Range, 6-Speed Automatic Transmission 6F50, 6-Speed Automatic Transmission 6F55, 6-Speed Manual Transaxle - MMT6, 8-Speed Automatic Transmission 8F57, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Front-Wheel Drive (Right Hand Drive), Left Hand Drive, RHD 4WD (FTD)
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Ford Radiator Assembly
Part Number: LX6Z-8005-C
$109.79 MSRP: $163.02
You Save: $53.23 (33%)
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Product Specifications
- Other Name: RADIATOR ASY; Auxiliary Radiator, Radiator
Fits the following Ford Models:
- Escape | 2020-2025 | 3 Cyl 1.5 L GAS, 4 Cyl 2.0 L GAS, 4 Cyl 2.5 L FULL HYBRID EV-GAS (FHEV), 4 Cyl 2.5 L PLUG-IN HYBRID EV-GAS (PHEV)
- Maverick | 2022-2025 | 4 Cyl 2.0 L GAS, 4 Cyl 2.5 L FULL HYBRID EV-GAS (FHEV)
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Ford Radiator Assembly
Part Number: GN1Z-8005-H
$275.54 MSRP: $431.20
You Save: $155.66 (37%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: RADIATOR ASY; Radiator
- Replaces: GN1Z-8005-D
Fits the following Ford Models:
- EcoSport | 2018-2022 | 3 Cyl 1.0 L GAS, 4 Cyl 2.0 L GAS, 4 Cyl 2.0L | 6-Speed Automatic Transmission 6F Mid-Range, 6-Speed Automatic Transmission 6F15, Four-Wheel Drive (Part Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
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Ford Radiator Assembly
Part Number: L1MZ-8005-D
$283.15 MSRP: $443.12
You Save: $159.97 (37%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: RADIATOR ASY; Radiator
Fits the following Ford Models:
- Explorer | 2020 | 4 Cyl 2.3 L GAS, 6 Cyl 3.0 L GAS
- Police Interceptor Utility | 2020-2021 | 6 Cyl 3.0 L GAS, 6 Cyl 3.3 L FLEX, 6 Cyl 3.3 L FULL HYBRID EV-GAS (FHEV)
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Ford Radiator Assembly
Part Number: C1BZ-8005-B
$148.32 MSRP: $229.95
You Save: $81.63 (36%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Radiator Assy; Radiator
Fits the following Ford Models:
- Fiesta | 2014-2019 | 3 Cyl 1.0L EcoBoost 120PS/125PS/140PS | 5-Speed Manual Transmission - B5/IB5, 6-Speed Automatic Transmission GFT DPS6, 6-Speed Manual Transmission - B6
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Ford Radiator Assembly
Part Number: 6C2Z-8005-B
$473.87 MSRP: $698.92
You Save: $225.05 (33%)
Product Specifications
- Other Name: Radiator
- Manufacturer Note: (CP) Designates Crash Part - When Ordering Please Refer To Crash Part Truckload Program Guidelines
- Replaces: 6C2Z-8005-A, 5C2Z-8005-AE
Fits the following Ford Models:
- E-150 | 2005-2010 | 8 Cyl 6.0L Diesel OHV DI | 4-Speed Automatic Transmission 4R70W (AODE), 4-Speed Automatic Transmission 4R75E Livonia, 4-Speed Automatic Transmission AODEW/4R70E W/TSS, 4-Speed Automatic Transmission AODEW/4R75E W/TSS, 5-Speed Automatic Transmission 5R110W - HI/Torque, 5-Speed Automatic Transmission 5R110W NAAO
- E-250 | 2005-2010 | 8 Cyl 6.0L Diesel OHV DI | 4-Speed Automatic Transmission 4R70W (AODE), 4-Speed Automatic Transmission 4R75E Livonia, 4-Speed Automatic Transmission AODEW/4R70E W/TSS, 4-Speed Automatic Transmission AODEW/4R75E W/TSS, 5-Speed Automatic Transmission 5R110W - HI/Torque, 5-Speed Automatic Transmission 5R110W NAAO
- E-350/E-350 Super Duty | 2005-2010 | 8 Cyl 6.0L Diesel OHV DI | 4-Speed Automatic Transmission 4R70W (AODE), 4-Speed Automatic Transmission 4R75E Livonia, 4-Speed Automatic Transmission AODEW/4R70E W/TSS, 4-Speed Automatic Transmission AODEW/4R75E W/TSS, 5-Speed Automatic Transmission 5R110W - HI/Torque, 5-Speed Automatic Transmission 5R110W NAAO
- E-450 Super Duty | 2005-2010 | 8 Cyl 6.0L Diesel OHV DI | 4-Speed Automatic Transmission 4R70W (AODE), 4-Speed Automatic Transmission 4R75E Livonia, 4-Speed Automatic Transmission AODEW/4R70E W/TSS, 4-Speed Automatic Transmission AODEW/4R75E W/TSS, 5-Speed Automatic Transmission 5R110W - HI/Torque, 5-Speed Automatic Transmission 5R110W NAAO
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Ford Radiator Parts Questions & Experts Answers

Radiator Assembly
6E5Z-8005-C
Q: How to remove and install Radiator in 1.5L engine on Ford Fusion?
A:
Whenever the turbocharger, charge air cooler, or cooler tubes are removed, always cover any opening to prevent debris from falling in, as the system is easily damaged; carefully clean all openings before reassembling. Begin by disconnecting the cable from the negative battery terminal. Lift the engine cover up and off the ball studs, then remove the cover. Raise the vehicle and support it securely on jackstands, then remove the under-vehicle splash shield. Drain the cooling system. Next, remove the coolant expansion tank and secure it out of the way. Release the hose clamps and detach the hoses from the pump, then disconnect the electrical connector from the pump. Remove the pump mounting bolts and lower the pump until the tab on the pump is free from the oil pan. Install the pump, ensuring the tab is aligned with the slot in the oil pan, then install and tighten the bolts to the specified torque. For the CAC radiator, remove the splash shield below the radiator to expose the lower support, then remove the lower support panel. Remove the CAC cover bolts and take the cover off from the bottom of the cooler. Disconnect the CAC Coolant Temperature sensor, loosen the clamps securing the inlet and outlet tubes to the CAC, and disconnect the tubes. Remove the CAC bolts and carefully lower the cooler down and out from under the vehicle; it may be necessary to remove the radiator mounting bolts from the top and support the radiator from above to create enough space for the charge air cooler. Installation is the reverse of removal, and remember to refill the cooling system.

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