How to remove and install the transfer case on Ford Expedition?

If the vehicle is equipped with air suspension, turn off the air suspension system using the switch located in the area of the right kick panel. Raise the vehicle and support it securely on jackstands. Remove the transfer skid plate bolts, then take off the skid plate. Drain the transfer case lubricant. Remove the front driveshaft shield, followed by the front and rear driveshafts. Take out the torsion bars and the rear torsion bar support. For manual shift vehicles, disconnect the shift rod. Unplug the electrical connector from the vehicle speed sensor, and for manual-shift vehicles, also unplug the electrical connector from the 4WD indicator switch and the transfer case coil. For electric-shift vehicles, unplug the electric shift motor connector. Support the transfer case with a jack, preferably a special jack designed for this purpose, using safety chains or tie-downs to steady it. Remove the transfer case-to-transmission bolts. Make a final check to ensure all wires and hoses have been disconnected from the transfer case, then move the transfer case and jack toward the rear of the vehicle until the transfer case is clear of the transmission, keeping it level during this process. Once the input shaft is clear, lower the transfer case and remove it from underneath. Installation is the reverse of removal, ensuring to tighten the transmission-to-transfer case bolts to the specified torque.

Genuine Ford Expedition Transfer Case

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61 Transfer Cases found

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Ford Expedition Transmission Case Assembly
Part Number: FL3Z-7005-M
$644.34 MSRP: $885.08
You Save: $240.74 (28%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Case Assembly - Transmission
- Manufacturer Note: Rear Half
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2018-2019 Ford Expedition | 6 Cyl 3.5L GTDI | 10-Speed Automatic Transmission (10R80), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
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Ford Expedition Transmission Case Assembly
Part Number: 8L1Z-7005-AA
$683.76 MSRP: $939.23
You Save: $255.47 (28%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Case Assembly - Transmission
- Manufacturer Note: Front Half
- Replaces: 7L1Z-7005-B
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2007-2017 Ford Expedition | 6 Cyl 3.5L GTDI, 8 Cyl 5.4L | 4-Speed Automatic Transmission 4R70W (AODE), 4-Speed Automatic Transmission 4R75E Livonia, 4-Speed Automatic Transmission AODEW/4R75E W/TSS, 4AT 4R75W, 6-Speed Automatic Transmission (6R75), 6-Speed Automatic Transmission (6R80), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
View related parts
Ford Expedition Transmission Extension Housing
Part Number: F3LY-7A039-A
$293.35 MSRP: $432.67
You Save: $139.32 (33%)
ADD TO CART
Product Specifications
- Other Name: Housing - Transmission Extension; Extension
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 1997-2006 Ford Expedition | 8 Cyl 4.6L, 8 Cyl 4.6L Romeo SOHC EFI, 8 Cyl 5.4L, 8 Cyl 5.4L Modular SOHC | 4AT 4R100, 4AT 4R70W, 4AT 4R75W, 4AT E4OD, 4-Speed Automatic Transmission 4R70W (AODE), 4-Speed Automatic Transmission 4R75E Livonia, 4-Speed Automatic Transmission AODEW/4R75E W/TSS, Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
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Ford Expedition Transfer Case Assembly
Part Number: CL3Z-7A195-D
$1632.96 MSRP: $2243.08
You Save: $610.12 (28%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Case Assembly - Transfer; Transfer Case
- Replaces: CL3Z-7A195-BA, CL3Z-7A195-B
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2012-2014 Ford Expedition | 8 Cyl 5.4L | 4-Speed Automatic Transmission 4R70W (AODE), 4-Speed Automatic Transmission 4R75E Livonia, 4-Speed Automatic Transmission AODEW/4R75E W/TSS, 4AT 4R75W, 6-Speed Automatic Transmission (6R75), 6-Speed Automatic Transmission (6R80), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
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Ford Expedition Case Assembly-Transmission
Part Number: FL3Z-7005-C
$1083.04 MSRP: $1487.69
You Save: $404.65 (28%)
ADD TO CART
Product Specifications
- Other Name: Case Assy - Transmission
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2015-2017 Ford Expedition | 6 Cyl 3.5L GTDI, 8 Cyl 5.4L | 6-Speed Automatic Transmission (6R80), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive
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Ford Expedition Transmission Extension Housing
Part Number: F81Z-7A039-JA
$289.46 MSRP: $402.11
You Save: $112.65 (29%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Housing - Transmission Extension
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 1999-2002 Ford Expedition | 8 Cyl 4.6L, 8 Cyl 5.4L | 4AT 4R100, 4AT 4R70W
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Ford Expedition Transmission Case Assembly
Part Number: 8L1Z-7005-BA
$676.37 MSRP: $929.08
You Save: $252.71 (28%)
ADD TO CART
Product Specifications
- Other Name: Case Assembly - Transmission
- Manufacturer Note: Case Asy- Rear Half
- Replaces: 7L1Z-7005-A
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2007-2014 Ford Expedition | 8 Cyl 5.4L | 4-Speed Automatic Transmission 4R70W (AODE), 4-Speed Automatic Transmission 4R75E Livonia, 4-Speed Automatic Transmission AODEW/4R75E W/TSS, 4AT 4R75W, 6-Speed Automatic Transmission (6R75), 6-Speed Automatic Transmission (6R80), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
View related parts
Ford Expedition Transfer Case Assembly
Part Number: JL1Z-7A195-C
$2033.92 MSRP: $2793.85
You Save: $759.93 (28%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: CASE ASY - TRANSFER; Transfer Case
- Replaces: JL1Z-7A195-B
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2018-2021 Ford Expedition | 6 Cyl 3.5 L GAS, 6 Cyl 3.5L GTDI | 10-Speed Automatic Transmission (10R80), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
View related parts
Ford Expedition Transfer Case Assembly
Part Number: JL1Z-7A195-B
$2033.92 MSRP: $2793.85
You Save: $759.93 (28%)
ADD TO CART
Product Specifications
- Other Name: Case Assembly - Transfer; Transfer Case
- Replaced by: JL1Z-7A195-C
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2018-2019 Ford Expedition | 6 Cyl 3.5L GTDI | 10-Speed Automatic Transmission (10R80), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
View related parts
Ford Expedition Transmission Case Assembly
Part Number: GL3Z-7005-A
$763.84 MSRP: $1049.23
You Save: $285.39 (28%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Case Assembly - Transmission
- Manufacturer Note: Front Half
- Replaces: FL3Z-7005-L, FL3Z-7005-P
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2018-2019 Ford Expedition | 6 Cyl 3.5L GTDI | 10-Speed Automatic Transmission (10R80), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
View related parts
Ford Expedition Transmission Case Assembly
Part Number: 7L1Z-7005-B
$683.76 MSRP: $939.23
You Save: $255.47 (28%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Case Assembly - Transmission
- Replaced by: 8L1Z-7005-AA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2007 Ford Expedition | 8 Cyl 5.4L | 4AT 4R75W, 4-Speed Automatic Transmission 4R70W (AODE), 4-Speed Automatic Transmission 4R75E Livonia, 4-Speed Automatic Transmission AODEW/4R75E W/TSS, 6-Speed Automatic Transmission (6R75), 6-Speed Automatic Transmission (6R80), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
View related parts
Ford Expedition Transmission Case Assembly
Part Number: FL3Z-7005-A
$2683.52 MSRP: $3686.15
You Save: $1002.63 (28%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Case Assembly - Transmission
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2015 Ford Expedition | 8 Cyl 5.4L | 6-Speed Automatic Transmission (6R80), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive
View related parts
Ford Expedition Transmission Case Assembly
Part Number: FL3Z-7005-B
$2683.52 MSRP: $3686.15
You Save: $1002.63 (28%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Case Assembly - Transmission
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2014 Ford Expedition | 8 Cyl 5.4L | 6-Speed Automatic Transmission (6R75), 6-Speed Automatic Transmission (6R80), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
View related parts
Ford Expedition Transfer Case Assembly
Part Number: CL3Z-7A195-B
$1632.96 MSRP: $2243.08
You Save: $610.12 (28%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Case Assembly - Transfer
- Replaced by: CL3Z-7A195-D
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2012-2013 Ford Expedition | 8 Cyl 5.4L | 4AT 4R75W, 4-Speed Automatic Transmission 4R70W (AODE), 4-Speed Automatic Transmission 4R75E Livonia, 4-Speed Automatic Transmission AODEW/4R75E W/TSS, 6-Speed Automatic Transmission (6R75), 6-Speed Automatic Transmission (6R80), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
View related parts
Ford Expedition Transfer Case Assembly
Part Number: CL3Z-7A195-BA
$1632.96 MSRP: $2243.08
You Save: $610.12 (28%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Case Assembly - Transfer
- Replaced by: CL3Z-7A195-D
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2012 Ford Expedition | 8 Cyl 5.4L | 4AT 4R75W, 4-Speed Automatic Transmission 4R70W (AODE), 4-Speed Automatic Transmission 4R75E Livonia, 4-Speed Automatic Transmission AODEW/4R75E W/TSS, 6-Speed Automatic Transmission (6R75), 6-Speed Automatic Transmission (6R80), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
View related parts
Ford Expedition Transmission Case Assembly
Part Number: BL3Z-7005-C
$693.62 MSRP: $952.77
You Save: $259.15 (28%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Case Assembly - Transmission
- Replaced by: FL3Z-7005-G
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2011-2014 Ford Expedition | 8 Cyl 5.4L | 6-Speed Automatic Transmission (6R75), 6-Speed Automatic Transmission (6R80), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive
View related parts
Ford Expedition Transmission Case Assembly
Part Number: 7L1Z-7005-A
$676.37 MSRP: $929.08
You Save: $252.71 (28%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Case Assembly - Transmission
- Replaced by: 8L1Z-7005-BA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2007 Ford Expedition | 8 Cyl 5.4L | 4AT 4R75W, 4-Speed Automatic Transmission 4R70W (AODE), 4-Speed Automatic Transmission 4R75E Livonia, 4-Speed Automatic Transmission AODEW/4R75E W/TSS, 6-Speed Automatic Transmission (6R75), 6-Speed Automatic Transmission (6R80), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
View related parts
Ford Expedition Transmission Case Assembly
Part Number: BL3Z-7005-K
$866.10 MSRP: $1189.69
You Save: $323.59 (28%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Case Assembly - Transmission
- Manufacturer Note: Replacing Part Will Be A Kit With Additional Parts That Must Be Used
- Replaced by: FL3Z-7005-H
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2012-2014 Ford Expedition | 8 Cyl 5.4L | 6-Speed Automatic Transmission (6R75), 6-Speed Automatic Transmission (6R80), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
View related parts
Ford Expedition Transmission Case Assembly
Part Number: BL3Z-7005-G
$866.10 MSRP: $1189.69
You Save: $323.59 (28%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Case Assembly - Transmission
- Replaced by: FL3Z-7005-H
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2011 Ford Expedition | 8 Cyl 5.4L | 6-Speed Automatic Transmission (6R75), 6-Speed Automatic Transmission (6R80), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
View related parts
Ford Expedition Transmission Case Assembly
Part Number: 8L1Z-7005-A
Product Specifications
- Other Name: Case Assembly - Transmission
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2008 Ford Expedition | 8 Cyl 5.4L | 6-Speed Automatic Transmission (6R75), 6-Speed Automatic Transmission (6R80), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)

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Ford Expedition Transfer Case

The Ford Expedition Transfer Case transmits engine torque to both the axles, allowing the SUV to effortlessly transfer from paved roads to rugged trails. The Ford Expedition Transfer Case was a part-time affair for early models, allowing you to select 2WD for dry pavement. If the weather turned unfavorable, 4WD High or Low could get you through the muck and mud, snow, or a slow rock crawl via a lever that linked directly to the unit's gears or chain. Subsequent versions of the Expedition featured a selector mounted on the dash and a motor inside the Transfer Case. This enabled quicker mode changes at low speeds, although a complete stop was still necessary for Low range. The full-time and AWD models appeared, each of which added a center differential or viscous coupling in the Transfer Case so the front and rear shafts could spin at differing rates and avoid driveline bind when cruising. Today's Ford owners appreciate the mixture of durability and adaptability. Therefore, the massive Ford Expedition is always kept prepped for work or adventure. Moreover, Ford is constantly refining the technology of its drivetrains so that every Expedition gets a dependable Transfer Case.

We provide a wide range of Ford Expedition Transfer Case at the optimal prices. If you need Ford Expedition Transfer Case, you can shop with confidence on our website. All our OEM parts come with a manufacturer's warranty and are delivered to your doorstep with a fast delivery service.

Ford Expedition Transfer Case Parts Questions & Experts Answers

Transmission Extension Housing
F3LY-7A039-A
Q: How to remove and install the transfer case on Ford Expedition?
A:
If the vehicle is equipped with air suspension, turn off the air suspension system using the switch located in the area of the right kick panel. Raise the vehicle and support it securely on jackstands. Remove the transfer skid plate bolts, then take off the skid plate. Drain the transfer case lubricant. Remove the front driveshaft shield, followed by the front and rear driveshafts. Take out the torsion bars and the rear torsion bar support. For manual shift vehicles, disconnect the shift rod. Unplug the electrical connector from the vehicle speed sensor, and for manual-shift vehicles, also unplug the electrical connector from the 4WD indicator switch and the transfer case coil. For electric-shift vehicles, unplug the electric shift motor connector. Support the transfer case with a jack, preferably a special jack designed for this purpose, using safety chains or tie-downs to steady it. Remove the transfer case-to-transmission bolts. Make a final check to ensure all wires and hoses have been disconnected from the transfer case, then move the transfer case and jack toward the rear of the vehicle until the transfer case is clear of the transmission, keeping it level during this process. Once the input shaft is clear, lower the transfer case and remove it from underneath. Installation is the reverse of removal, ensuring to tighten the transmission-to-transfer case bolts to the specified torque.