How to remove and install the exhaust manifolds in V6 engine on 2012 Ford Fusion?

Before beginning this procedure, allow the engine to cool completely and apply penetrating oil to the manifold and converter fasteners. Most models have a catalytic converter that is an integral part of the exhaust manifold, and on 2.7L engines, the exhaust manifold is integrated into the cylinder head with the turbochargers bolting directly to the cylinder heads. To remove the front exhaust manifold, disconnect the cable from the negative battery terminal, disconnect the electrical connector for the oxygen sensor and the catalytic converter monitor, raise the front of the vehicle and support it securely on jackstands, disconnect the crossover pipe from below, remove the heat shield over the front exhaust manifold, and then remove the six nuts securing the exhaust manifold, discarding the manifold gasket and nuts. Next, remove the exhaust manifold, extract the exhaust manifold studs using a stud holding tool or a pair of nuts tightened together, and scrape off all old gasket material and carbon deposits from the mating surfaces, being cautious with aluminum parts. Install new exhaust manifold studs with light oil on the threads, place a new manifold gasket over the studs, and install the manifold with new self-locking nuts, tightening them starting with the center fasteners and working towards the ends. The remainder of the installation is the reverse of the removal procedure. For the rear exhaust manifold, disconnect the cable from the negative battery terminal, remove the EGR pipe from the exhaust manifold on 3.0L engines, disconnect the connector to the rear bank oxygen sensor, and remove the rear-bank catalytic converter on 3.5L engines, noting that the converter heat shield on AWD models with 3.0L engines requires the removal of the steering gear heat shield first. Remove the nuts from the exhaust manifold flange, separate the crossover pipe from the manifold, and then remove the six exhaust manifold mounting nuts to take the manifold off the engine, discarding the manifold gasket. Extract the exhaust manifold studs as before, scrape off all gasket material and carbon deposits, install new exhaust manifold studs with light oil on the threads, place a new manifold gasket over the studs, and install the manifold with new self-locking nuts, tightening them starting with the center fasteners and working towards the ends, completing the installation by reversing the removal procedure.

Genuine 2012 Ford Fusion Exhaust Manifold

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2012 Ford Fusion Exhaust Manifold Assembly
Part Number: 7T4Z-9430-C
$63.73 MSRP: $93.17
You Save: $29.44 (32%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Manifold Assembly - Exhaust; Exhaust Manifold, Manifold
- Position: Passenger Side
- Base No.: 9430
- Item Weight: 9.00 Pounds
- Item Dimensions: 16.3 x 8.1 x 4.0 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 7T4Z-9430-C
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
More Info
Fits the following 2012 Ford Fusion Submodels:
- 6 Cyl 3.5L DOHC VCT SMPI | 5-Speed Automatic Transmission Mazda FNR5, 5-Speed Manual Transmission (G5M), 6-Speed Automatic Transaxle - AWF21, 6-Speed Automatic Transmission 6F Mid-Range, 6-Speed Manual Transmission Mazda G6M, CVT Auto Trans Powersplit Elec, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
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2012 Ford Fusion Exhaust Manifold And Catalyst Assembly
Part Number: AE5Z-5G232-B
$781.41 MSRP: $990.00
You Save: $208.59 (22%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Exhaust Manifold And Catalyst Assy; Exhaust Manifold, Manifold, Preconverter
- Position: Driver Side
- Base No.: 5G232
- Item Weight: 15.00 Pounds
- Item Dimensions: 19.4 x 22.1 x 9.6 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: AE5Z-5G232-B
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
More Info
Fits the following 2012 Ford Fusion Submodels:
- 6 Cyl 3.0L OHC Duratec | 5-Speed Automatic Transmission Mazda FNR5, 5-Speed Manual Transmission (G5M), 6-Speed Automatic Transaxle - AWF21, 6-Speed Automatic Transmission 6F Mid-Range, 6-Speed Manual Transmission Mazda G6M, CVT Auto Trans Powersplit Elec, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
2012 Ford Fusion Exhaust Manifold
Part Number: AE5Z-5G232-A
$2041.75 MSRP: $2597.57
You Save: $555.82 (22%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Converter Assy; Manifold With Converter, Preconverter
- Base No.: 5G232
- Item Weight: 21.40 Pounds
- Item Dimensions: 19.4 x 17.3 x 13.6 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: AE5Z-5G232-A
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
More Info
Fits the following 2012 Ford Fusion Submodels:
- 4 Cyl 2.5L PFI Gas/Electric | 5-Speed Automatic Transmission Mazda FNR5, 5-Speed Manual Transmission (G5M), 6-Speed Automatic Transaxle - AWF21, 6-Speed Automatic Transmission 6F Mid-Range, 6-Speed Manual Transmission Mazda G6M, CVT Auto Trans Powersplit Elec, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
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2012 Ford Fusion Exhaust Manifold Assembly
Part Number: 7T4Z-9431-B
Product Specifications
- Other Name: Manifold Assembly - Exhaust
- Position: Driver Side
- Replaced by: 7T4Z-9431-C
- Item Weight: 9.60 Pounds
- Item Dimensions: 7.5 x 7.0 x 14.3 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 7T4Z-9431-B
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
More Info
Fits the following 2012 Ford Fusion Submodels:
- 6 Cyl 3.5L DOHC VCT SMPI | 5-Speed Automatic Transmission Mazda FNR5, 5-Speed Manual Transmission (G5M), 6-Speed Automatic Transaxle - AWF21, 6-Speed Automatic Transmission 6F Mid-Range, 6-Speed Manual Transmission Mazda G6M, CVT Auto Trans Powersplit Elec, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
2012 Ford Fusion Exhaust Manifold Assembly
Part Number: 7E5Z-9430-BA
Product Specifications
- Other Name: Manifold Assembly - Exhaust; Exhaust Manifold, Manifold
- Position: Passenger Side
- Base No.: 9430
- Item Weight: 9.20 Pounds
- Item Dimensions: 17.7 x 13.6 x 8.5 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 7E5Z-9430-BA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
More Info
Fits the following 2012 Ford Fusion Submodels:
- 6 Cyl 3.0L DOHC EFI, 6 Cyl 3.0L OHC Duratec | 5-Speed Automatic Transmission Mazda FNR5, 5-Speed Manual Transmission (G5M), 6-Speed Automatic Transaxle - AWF21, 6-Speed Automatic Transmission 6F Mid-Range, 6-Speed Manual Transmission Mazda G6M, CVT Auto Trans Powersplit Elec, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
2012 Ford Fusion Exhaust Manifold Assembly
Part Number: 9L8Z-9430-A
Product Specifications
- Other Name: Manifold Assy - Exhaust; Exhaust Manifold, Manifold
- Base No.: 9430
- Item Weight: 15.70 Pounds
- Item Dimensions: 20.3 x 13.4 x 7.8 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 9L8Z-9430-A
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
More Info
Fits the following 2012 Ford Fusion Submodels:
- 4 Cyl 2.5L Duratec HE PFI | 5-Speed Automatic Transmission Mazda FNR5, 5-Speed Manual Transmission (G5M), 6-Speed Automatic Transaxle - AWF21, 6-Speed Automatic Transmission 6F Mid-Range, 6-Speed Manual Transmission Mazda G6M, CVT Auto Trans Powersplit Elec, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
2012 Ford Fusion Exhaust Manifold And Catalyst Assembly
Part Number: 9E5Z-5G232-A
$850.85 MSRP: $1078.57
You Save: $227.72 (22%)
Product Specifications
- Other Name: Exhaust Manifold And Catalyst Assy; Exhaust Manifold, Manifold, Preconverter
- Position: Driver Side
- Base No.: 5G232
- Item Weight: 14.30 Pounds
- Item Dimensions: 19.6 x 22.6 x 9.7 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 9E5Z-5G232-A
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
More Info
Fits the following 2012 Ford Fusion Submodels:
- 6 Cyl 3.0L OHC Duratec | 5-Speed Automatic Transmission Mazda FNR5, 5-Speed Manual Transmission (G5M), 6-Speed Automatic Transaxle - AWF21, 6-Speed Automatic Transmission 6F Mid-Range, 6-Speed Manual Transmission Mazda G6M, CVT Auto Trans Powersplit Elec, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive

2012 Ford Fusion Exhaust Manifold

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2012 Ford Fusion Exhaust Manifold Parts Questions & Experts Answers

Q: How to remove and install the exhaust manifolds in V6 engine on 2012 Ford Fusion?
A: Before beginning this procedure, allow the engine to cool completely and apply penetrating oil to the manifold and converter fasteners. Most models have a catalytic converter that is an integral part of the exhaust manifold, and on 2.7L engines, the exhaust manifold is integrated into the cylinder head with the turbochargers bolting directly to the cylinder heads. To remove the front exhaust manifold, disconnect the cable from the negative battery terminal, disconnect the electrical connector for the oxygen sensor and the catalytic converter monitor, raise the front of the vehicle and support it securely on jackstands, disconnect the crossover pipe from below, remove the heat shield over the front exhaust manifold, and then remove the six nuts securing the exhaust manifold, discarding the manifold gasket and nuts. Next, remove the exhaust manifold, extract the exhaust manifold studs using a stud holding tool or a pair of nuts tightened together, and scrape off all old gasket material and carbon deposits from the mating surfaces, being cautious with aluminum parts. Install new exhaust manifold studs with light oil on the threads, place a new manifold gasket over the studs, and install the manifold with new self-locking nuts, tightening them starting with the center fasteners and working towards the ends. The remainder of the installation is the reverse of the removal procedure. For the rear exhaust manifold, disconnect the cable from the negative battery terminal, remove the EGR pipe from the exhaust manifold on 3.0L engines, disconnect the connector to the rear bank oxygen sensor, and remove the rear-bank catalytic converter on 3.5L engines, noting that the converter heat shield on AWD models with 3.0L engines requires the removal of the steering gear heat shield first. Remove the nuts from the exhaust manifold flange, separate the crossover pipe from the manifold, and then remove the six exhaust manifold mounting nuts to take the manifold off the engine, discarding the manifold gasket. Extract the exhaust manifold studs as before, scrape off all gasket material and carbon deposits, install new exhaust manifold studs with light oil on the threads, place a new manifold gasket over the studs, and install the manifold with new self-locking nuts, tightening them starting with the center fasteners and working towards the ends, completing the installation by reversing the removal procedure.