Ford FT4Z-8501-D Water Pump Assembly

For 2.7L V6 models, remove and clean the mating surface on the front cover. Lubricate and install a new grommet into the backside of the pump. Lubricate and install a new O-ring gasket into the groove along the timing chain cover sealing surface. Verify the dowel pins are still remaining in the front cover. Install the water pump and tighten the bolts evenly, following the specified torque sequence.

Loosen the water pump pulley bolts and remove the drive belt. For four-cylinder models, also loosen the right front wheel lug nuts, raise the vehicle, and remove the right front wheel and inner fender splash shield. Remove the water pump pulley and the water pump mounting bolts. Carefully detach the water pump from the engine block, ensuring that any old gasket material is cleaned off the mating surfaces. Inspect the new water pump for any defects before installation. Reinstall the new water pump, torque the mounting bolts to the manufacturer's specifications, and reassemble the components in reverse order. Finally, refill the cooling system with the appropriate coolant and check for leaks.