How do you remove and install the transfer case on Ford Fusion?

Models equipped with V6 engines are offered with optional All Wheel Drive (AWD), where the transfer case sends power to the rear differential and rear drive axles. Begin by removing the wheel cover or hub cap, then break the hub nut loose with a socket and large breaker bar before loosening the wheel lug nuts. Raise the front of the vehicle and support it securely on jack stands, then remove the right wheel. Unbolt the front portion of the driveshaft and suspend it from a piece of wire, ensuring it does not hang from the center support bearing. For 1.5L, 1.6L, and 2.0L models, remove the charge air cooler (CAC) inlet and outlet tubes. Next, remove the right drive axle and intermediate shaft, followed by the right side catalytic converter. Remove the two bolts securing the transfer case to the support bracket and the three bolts securing the transfer case support bracket to the engine. Support the transfer case with a suitable jack, then, working on the right side, remove the three transfer case-to-transaxle mounting bolts, followed by the final two mounting bolts on the left side. To remove the transfer case from the vehicle, rock it until it comes free of the transaxle. Installation is the reverse of removal, ensuring to install a new compression seal to the case, tighten the exhaust system fasteners, tighten the new driveshaft fasteners, and tighten the transfer case fasteners to the specified torque. Refill the transfer case with the proper type and amount of fluid, and finally, tighten the wheel lug nuts to the specified torque.

Genuine Ford Fusion Transfer Case

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14 Transfer Cases found

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Ford Fusion Transmission Case Assembly
Part Number: 9L8Z-7005-A
$1687.32 MSRP: $2343.98
You Save: $656.66 (29%)
ADD TO CART
Product Specifications
- Other Name: Case Assembly - Transmission
- Replaced by: 9L8Z-7005-D
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2010 Ford Fusion | 4 Cyl 2.5L Duratec HE PFI, 4 Cyl 2.5L PFI Gas/Electric, 6 Cyl 3.0L OHC Duratec, 6 Cyl 3.5L DOHC VCT SMPI | 6-Speed Automatic Transmission 6F Mid-Range, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
Ford Fusion Converter Housing Assembly
Part Number: BB5Z-7005-A
$448.59 MSRP: $652.31
You Save: $203.72 (32%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Housing Assy - Converter
- Manufacturer Note: Converter Side
- Position: Passenger Side
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2013-2019 Ford Fusion | 4 Cyl 2.0L EcoBoost (240PS) , 4 Cyl 2.5L Duratec (110kW/150PS), 4 Cyl 2.5L Duratec FFV (125kW/170PS) | 6-Speed Automatic Transmission 6F Mid-Range, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
Ford Fusion Transmission Case Assembly
Part Number: EG9Z-7005-G
$258.77 MSRP: $352.31
You Save: $93.54 (27%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Case Assembly - Transmission
- Manufacturer Note: Case Side
- Position: Driver Side
- Replaced by: EG9Z-7005-L
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2017-2019 Ford Fusion | 4 Cyl 2.5L Duratec (110kW/150PS), 4 Cyl 2.5L Duratec FFV (125kW/170PS) | 6-Speed Automatic Transmission 6F Mid-Range, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
Ford Fusion Transmission Case Assembly
Part Number: EG9Z-7005-B
$258.77 MSRP: $352.31
You Save: $93.54 (27%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Case Assembly - Transmission
- Replaced by: EG9Z-7005-L
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2015-2019 Ford Fusion | 4 Cyl 1.5L GTDI, 4 Cyl 1.6L PI TC ETHNL, 4 Cyl 2.0L EcoBoost (240PS) , 4 Cyl 2.5L Duratec (110kW/150PS), 4 Cyl 2.5L Duratec FFV (125kW/170PS) | 6-Speed Automatic Transmission 6F Mid-Range, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
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Ford Fusion Converter Housing Assembly
Part Number: DG9Z-7005-C
$348.04 MSRP: $473.85
You Save: $125.81 (27%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Housing Assembly - Converter
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2013-2019 Ford Fusion | 4 Cyl 1.5L GTDI, 4 Cyl 1.6L PI TC ETHNL, 4 Cyl 2.0L Duratec Hybrid (130kW) , 4 Cyl 2.0L EcoBoost (200PS), 4 Cyl 2.0L EcoBoost (240PS) , 4 Cyl 2.5L Duratec (110kW/150PS), 4 Cyl 2.5L Duratec FFV (125kW/170PS) , 6 Cyl 2.7L | ECVT Auto Trans Power Split, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
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Ford Fusion Transmission Case Assembly
Part Number: CV6Z-7005-D
$677.60 MSRP: $930.77
You Save: $253.17 (28%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Case Assembly - Transmission
- Replaced by: CV6Z-7005-E
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2013-2015 Ford Fusion | 4 Cyl 1.5L GTDI, 4 Cyl 1.6L PI TC ETHNL, 4 Cyl 2.0L EcoBoost (240PS) , 4 Cyl 2.5L Duratec (110kW/150PS), 4 Cyl 2.5L Duratec FFV (125kW/170PS) | 6-Speed Automatic Transmission 6F Mid-Range, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
Ford Fusion Transmission Case Assembly
Part Number: EG9Z-7005-A
$292.32 MSRP: $401.54
You Save: $109.22 (28%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Case Assembly - Transmission
- Replaced by: EG9Z-7005-K
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2014-2019 Ford Fusion | 4 Cyl 1.5L GTDI, 4 Cyl 1.6L PI TC ETHNL, 4 Cyl 2.0L EcoBoost (240PS) | 6-Speed Automatic Transmission 6F Mid-Range, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
Ford Fusion Transaxle Case Assembly
Part Number: 9E5Z-7005-AA
$130.80 MSRP: $181.70
You Save: $50.90 (29%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Case Assembly - Transaxle
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2010-2012 Ford Fusion | 4 Cyl 2.5L Duratec HE PFI, 4 Cyl 2.5L PFI Gas/Electric, 6 Cyl 3.0L OHC Duratec, 6 Cyl 3.5L DOHC VCT SMPI | 6-Speed Manual Transmission Mazda G6M, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
Ford Fusion Transmission Case Assembly
Part Number: DG9Z-7005-P
Product Specifications
- Other Name: Case Assembly - Transmission
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2013-2014 Ford Fusion | 4 Cyl 1.5L GTDI, 4 Cyl 1.6L PI TC ETHNL | 6-Speed Automatic Transmission 6F Mid-Range, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
Ford Fusion Converter Housing Assembly
Part Number: CV6Z-7005-B
$361.60 MSRP: $492.31
You Save: $130.71 (27%)
Product Specifications
- Other Name: Housing Assembly - Converter
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2013-2019 Ford Fusion | 4 Cyl 1.5L GTDI, 4 Cyl 1.6L PI TC ETHNL | 6-Speed Automatic Transmission 6F Mid-Range, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
Ford Fusion Converter Housing Assembly
Part Number: 9E5Z-7005-J
Product Specifications
- Other Name: Housing Assembly - Converter
- Replaced by: 9E5Z-7005-M
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2010-2012 Ford Fusion | 6 Cyl 3.0L OHC Duratec | 6-Speed Automatic Transmission 6F Mid-Range, Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
Ford Fusion Converter Housing Assembly
Part Number: 9E5Z-7005-K
Product Specifications
- Other Name: Housing Assy - Converter
- Replaced by: 9E5Z-7005-N
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2010-2012 Ford Fusion | 4 Cyl 2.5L Duratec HE PFI | 6-Speed Automatic Transmission 6F Mid-Range, Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
Ford Fusion Housing - Clutch
Part Number: 9E5Z-7005-G
Product Specifications
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2010-2012 Ford Fusion | 4 Cyl 2.5L Duratec HE PFI, 4 Cyl 2.5L PFI Gas/Electric, 6 Cyl 3.0L OHC Duratec, 6 Cyl 3.5L DOHC VCT SMPI | 6-Speed Manual Transmission Mazda G6M, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
Ford Fusion Transmission Case Assembly
Part Number: 9L8Z-7005-D
Product Specifications
- Other Name: Case Assembly - Transmission
- Manufacturer Note: The Hole For The 7D419 Has Been Eliminated And The 7D419 Is No Longer Required
- Replaces: 9L8Z-7005-A
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2010-2012 Ford Fusion | 4 Cyl 2.5L Duratec HE PFI, 4 Cyl 2.5L PFI Gas/Electric, 6 Cyl 3.0L OHC Duratec, 6 Cyl 3.5L DOHC VCT SMPI | 6-Speed Automatic Transmission 6F Mid-Range, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive

Ford Fusion Transfer Case

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Ford Fusion Transfer Case Parts Questions & Experts Answers

Converter Housing Assembly
BB5Z-7005-A
Q: How do you remove and install the transfer case on Ford Fusion?
A:
Models equipped with V6 engines are offered with optional All Wheel Drive (AWD), where the transfer case sends power to the rear differential and rear drive axles. Begin by removing the wheel cover or hub cap, then break the hub nut loose with a socket and large breaker bar before loosening the wheel lug nuts. Raise the front of the vehicle and support it securely on jack stands, then remove the right wheel. Unbolt the front portion of the driveshaft and suspend it from a piece of wire, ensuring it does not hang from the center support bearing. For 1.5L, 1.6L, and 2.0L models, remove the charge air cooler (CAC) inlet and outlet tubes. Next, remove the right drive axle and intermediate shaft, followed by the right side catalytic converter. Remove the two bolts securing the transfer case to the support bracket and the three bolts securing the transfer case support bracket to the engine. Support the transfer case with a suitable jack, then, working on the right side, remove the three transfer case-to-transaxle mounting bolts, followed by the final two mounting bolts on the left side. To remove the transfer case from the vehicle, rock it until it comes free of the transaxle. Installation is the reverse of removal, ensuring to install a new compression seal to the case, tighten the exhaust system fasteners, tighten the new driveshaft fasteners, and tighten the transfer case fasteners to the specified torque. Refill the transfer case with the proper type and amount of fluid, and finally, tighten the wheel lug nuts to the specified torque.

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