How to remove and install the transfer case on Ford Explorer?

Removing the transfer case requires lifting the rig on jack stands and, if it has Automatic Ride Control, turning off the air suspension switch. If models have a skid plate, then first of all the bolts of fastening this plate to the frame and it should be removed. If so required, remove the damper from the transfer case then turn the case to drain the lubricant. For electronically-controlled models-Press the locking tabs on the electrical connecter and pull it to separate it from the transfer case motor as well as the connector mounting bracket. Also, remove the speed sensor electrical connector and speedometer cable if it is available, this in addition to removing the front and rear driveshafts. Take off the vent hose from the shift lever bracket or the mounting bracket, for the models with manual-control; unscrew the nut from the shift lever and pull the lever off. Slacken and then completely withdraw the bolts that attach the shifter to the extension housing; then use a transmission jack to lift the transfer case upward just enough for the safety chains to hold it in place. Take out the five bolts that screw the transfer case onto the transmission extension housing, push the transfer case back off the transmission output shaft and eliminate the gasket laying between the transfer case and transmission extension housing. For installation take the reverse process that of the removal including putting in a new gasket, ensure that the splines are aligned when sliding the transfer case over the transmission output shaft before fixing it using the five bolts and in the right torque sequence. The white marking on the vent assembly must be properly oriented, the rear driveshaft must be mated to the transfer case output flange, and the transfer case should be filled with the correct lubricant.

Genuine Ford Explorer Transfer Case

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86 Transfer Cases found

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Ford Explorer Converter Housing Assembly
Part Number: BB5Z-7005-A
$448.59 MSRP: $652.31
You Save: $203.72 (32%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Housing Assy - Converter
- Manufacturer Note: Converter Side
- Position: Passenger Side
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2012-2015 Ford Explorer | 4 Cyl 2.0L EcoBoost (240PS) , 4 Cyl 2.3L TIVCT DI TC, 6 Cyl 3.5L Cyclone Petrol TIVCT, 6 Cyl 3.5L DOHC T/C, 6 Cyl 3.7L DOHC | 6-Speed Automatic Transmission 6F Mid-Range, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
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Ford Explorer Transmission Case Assembly
Part Number: BT4Z-7005-C
$592.96 MSRP: $836.92
You Save: $243.96 (30%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Case Assembly - Transmission
- Replaces: 7T4Z-7005-A, BT4Z-7005-A
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2011-2019 Ford Explorer | 4 Cyl 2.0L EcoBoost (240PS), 4 Cyl 2.3L TIVCT DI TC, 6 Cyl 3.5L Cyclone Petrol TIVCT, 6 Cyl 3.5L DOHC T/C, 6 Cyl 3.7L DOHC | 6-Speed Automatic Transmission 6F50, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
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Ford Explorer Transmission Extension Housing
Part Number: F3LY-7A039-A
$293.35 MSRP: $432.67
You Save: $139.32 (33%)
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Product Specifications
- Other Name: Housing - Transmission Extension; Extension
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 1996-2001 Ford Explorer | 6 Cyl 4.0L, 8 Cyl 5.0L | 4AT 4R55E, 4AT 4R70W, 5AT 5R55E, 5MT
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Ford Explorer Transmission Extension Housing
Part Number: FOTZ-7A039-B
$193.80 MSRP: $283.33
You Save: $89.53 (32%)
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Product Specifications
- Other Name: Housing - Transmission Extension
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 1991-2001 Ford Explorer | 6 Cyl 4.0L, 8 Cyl 5.0L | 4AT 4R55E, 4AT 4R70W, 4AT A4LD, 5AT 5R55E, 5MT
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Ford Explorer Converter Housing Assembly
Part Number: AA5Z-7005-A
$553.14 MSRP: $753.08
You Save: $199.94 (27%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Housing Assembly - Converter
- Manufacturer Note: Hole Deleted - Not Required
- Replaces: 7T4Z-7005-B
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2011-2019 Ford Explorer | 4 Cyl 2.0L EcoBoost (240PS) , 4 Cyl 2.3L TIVCT DI TC, 6 Cyl 3.5L Cyclone Petrol TIVCT, 6 Cyl 3.5L DOHC T/C, 6 Cyl 3.7L DOHC | 6-Speed Automatic Transmission 6F50, 6-Speed Automatic Transmission 6F55, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
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Ford Explorer Transmission Case Assembly
Part Number: CV6Z-7005-E
$677.60 MSRP: $930.77
You Save: $253.17 (28%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Case Assembly - Transmission
- Replaces: CV6Z-7005-C, CV6Z-7005-D, DV6Z-7005-A
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2012-2015 Ford Explorer | 4 Cyl 2.0L EcoBoost (240PS), 4 Cyl 2.3L TIVCT DI TC, 6 Cyl 3.5L Cyclone Petrol TIVCT, 6 Cyl 3.5L DOHC T/C, 6 Cyl 3.7L DOHC | 6-Speed Automatic Transmission 6F Mid-Range, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
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Ford Explorer Transmission Case Assembly
Part Number: BT4Z-7005-D
$586.25 MSRP: $863.08
You Save: $276.83 (33%)
ADD TO CART
Product Specifications
- Other Name: Case Assembly - Transmission
- Replaces: AA5Z-7005-B, BT4Z-7005-B
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2011-2019 Ford Explorer | 4 Cyl 2.0L EcoBoost (240PS), 4 Cyl 2.3L TIVCT DI TC, 6 Cyl 3.5L Cyclone Petrol TIVCT, 6 Cyl 3.5L DOHC T/C, 6 Cyl 3.7L DOHC | 6-Speed Automatic Transmission 6F55, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
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Ford Explorer Transmission Extension Housing
Part Number: F77Z-7A039-CA
$205.10 MSRP: $302.50
You Save: $97.40 (33%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Housing - Transmission Extension
- Replaced by: 5L5Z-7A039-CA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 1997-2001 Ford Explorer | 6 Cyl 4.0L, 8 Cyl 5.0L | 4AT 4R70W, 5AT 5R55E, 5MT
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Ford Explorer Transmission Extension Housing
Part Number: 1L2Z-7A039-DA
$44.70 MSRP: $62.10
You Save: $17.40 (29%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Housing - Transmission Extension
- Replaces: 1L2Z-7A039-BA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2002-2010 Ford Explorer | 6 Cyl 4.0L SOHC EFI, 8 Cyl 4.6L, 8 Cyl 4.6L Romeo SOHC EFI | 5-Speed Automatic Transmission 5R55S, 5-Speed Automatic Transmission 5R55W, Four-Wheel Drive (Full Time) (Left Hand Drive), Four-Wheel Drive (Part Time) (Left Hand Drive), Four-Wheel Drive (Part Time) (Right Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
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Ford Explorer Transmission Case Assembly
Part Number: EG9Z-7005-B
$258.77 MSRP: $352.31
You Save: $93.54 (27%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Case Assembly - Transmission
- Replaced by: EG9Z-7005-L
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2016-2019 Ford Explorer | 4 Cyl 2.3L TIVCT DI TC, 6 Cyl 3.5L Cyclone Petrol TIVCT, 6 Cyl 3.5L DOHC T/C, 6 Cyl 3.7L DOHC | 6-Speed Automatic Transmission 6F Mid-Range, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
Ford Explorer Transmission Case Assembly
Part Number: CV6Z-7005-D
$677.60 MSRP: $930.77
You Save: $253.17 (28%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Case Assembly - Transmission
- Replaced by: CV6Z-7005-E
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2013-2014 Ford Explorer | 4 Cyl 2.0L EcoBoost (240PS) , 6 Cyl 3.5L Cyclone Petrol TIVCT, 6 Cyl 3.5L DOHC T/C, 6 Cyl 3.7L DOHC | 6-Speed Automatic Transmission 6F Mid-Range, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
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Ford Explorer Case Assembly-Transmission
Part Number: 6L2Z-7005-BA
$56.39 MSRP: $78.33
You Save: $21.94 (29%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Case Assy - Transmission
- Manufacturer Note: Case Asy- Rear Half
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2007-2010 Ford Explorer | 6 Cyl 4.0L SOHC EFI, 8 Cyl 4.6L | 5-Speed Automatic Transmission 5R55S, Four-Wheel Drive (Full Time) (Left Hand Drive), Four-Wheel Drive (Part Time) (Left Hand Drive), Four-Wheel Drive (Part Time) (Right Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
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Ford Explorer Transmission Case Assembly
Part Number: 6L2Z-7005-B
$62.33 MSRP: $86.58
You Save: $24.25 (29%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Case Assembly - Transmission
- Position: Front
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2006-2010 Ford Explorer | 6 Cyl 4.0L SOHC EFI, 8 Cyl 4.6L | 5-Speed Automatic Transmission 5R55S, Four-Wheel Drive (Full Time) (Left Hand Drive), Four-Wheel Drive (Part Time) (Left Hand Drive), Four-Wheel Drive (Part Time) (Right Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
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Ford Explorer Transfer Case Front Half
Part Number: 1L2Z-7005-ZA
$165.82 MSRP: $230.34
You Save: $64.52 (29%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Case Assembly - Transmission
- Position: Front
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2002-2005 Ford Explorer | 6 Cyl 4.0L SOHC EFI, 8 Cyl 4.6L Romeo SOHC EFI | 5-Speed Automatic Transmission 5R55S, 5-Speed Automatic Transmission 5R55W, 5-Speed Manual Transmission (M5R4), 6-Speed Automatic Transmission (6R80), 6-Speed Automatic Transmission 6R60, Four-Wheel Drive (Full Time) (Left Hand Drive), Four-Wheel Drive (Part Time) (Left Hand Drive), Four-Wheel Drive (Part Time) (Right Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
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Ford Explorer Case Assembly-Transmission
Part Number: 5L2Z-7005-A
$87.61 MSRP: $121.71
You Save: $34.10 (29%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Case Assy - Transmission
- Manufacturer Note: Rear
- Replaces: 4L2Z-7005-AA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2004-2005 Ford Explorer | 6 Cyl 4.0L SOHC EFI, 8 Cyl 4.6L Romeo SOHC EFI | 5-Speed Automatic Transmission 5R55S, 5-Speed Automatic Transmission 5R55W, 5-Speed Manual Transmission (M5R4), 6-Speed Automatic Transmission (6R80), 6-Speed Automatic Transmission 6R60, Four-Wheel Drive (Full Time) (Left Hand Drive), Four-Wheel Drive (Part Time) (Left Hand Drive), Four-Wheel Drive (Part Time) (Right Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
View related parts
Ford Explorer Transmission Case Assembly
Part Number: 7L2Z-7005-B
$92.46 MSRP: $128.44
You Save: $35.98 (29%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Case Assembly - Transmission
- Manufacturer Note: Rear
- Replaces: 6L2Z-7005-A
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2006-2010 Ford Explorer | 6 Cyl 4.0L SOHC EFI, 8 Cyl 4.6L | 5-Speed Automatic Transmission 5R55S, 6-Speed Automatic Transmission (6R80), 6-Speed Automatic Transmission 6R60, Four-Wheel Drive (Full Time) (Left Hand Drive), Four-Wheel Drive (Part Time) (Left Hand Drive), Four-Wheel Drive (Part Time) (Right Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
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Ford Explorer Transmission Case Assembly
Part Number: F77Z-7005-DB
$2877.28 MSRP: $3952.31
You Save: $1075.03 (28%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Case Assembly - Transmission
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 1997-2001 Ford Explorer | 6 Cyl 4.0L, 8 Cyl 5.0L | 4AT 4R70W, 5AT 5R55E, 5MT
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Ford Explorer Transfer Case Assembly
Part Number: L1MZ-7A195-C
$874.72 MSRP: $1201.54
You Save: $326.82 (28%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: CASE ASY - TRANSFER; Transfer Case
- Replaces: L1MZ-7A195-A, L1MZ-7A195-B
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2020-2025 Ford Explorer | 4 Cyl 2.3 L GAS, 6 Cyl 3.0 L GAS, 6 Cyl 3.3 L FLEX, 6 Cyl 3.3 L FULL HYBRID EV-GAS (FHEV)
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Ford Explorer Transmission Case Assembly
Part Number: BT4Z-7005-A
$609.28 MSRP: $836.92
You Save: $227.64 (28%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Case Assembly - Transmission
- Replaced by: BT4Z-7005-C
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2011-2012 Ford Explorer | 4 Cyl 2.0L EcoBoost (240PS) , 6 Cyl 3.5L Cyclone Petrol TIVCT | 6-Speed Automatic Transmission 6F50, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
Ford Explorer Case Assembly-Transmission
Part Number: 6L2Z-7005-C
Product Specifications
- Other Name: Case Assy - Transmission
- Position: Front
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2006-2010 Ford Explorer | 6 Cyl 4.0L SOHC EFI, 8 Cyl 4.6L | 6-Speed Automatic Transmission (6R80), 6-Speed Automatic Transmission 6R60, Four-Wheel Drive (Full Time) (Left Hand Drive), Four-Wheel Drive (Part Time) (Left Hand Drive), Four-Wheel Drive (Part Time) (Right Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)

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Ford Explorer Transfer Case

The Ford Explorer Transfer Case directs engine power to both front and rear axles to give the SUV the ability to shift between the pavement and rugged ground with confidence. The Transfer Case in early Explorer models was part-time, and the driver had to use a lever to control it. It allowed 2WD for dry roads and selectable 4WD high or low ranges. The low range multiplied torque to help the Explorer climb at a slow speed or through deep snow. As the Explorer lineup matured, the lever was swapped out for electronic dash switches and a small electric motor to make for simpler shifts. However, the Transfer Case remains heavy-duty with either gears or chains sending power along both driveshafts. The later editions of Ford and current Explorers utilize a full-time 4WD or AWD style Transfer Case. This is a system that uses a center differential or viscous coupling to automatically split torque between front and rear shafts, which can spin at different rates to prevent binding on tight turns. Even though they are strong, the chains, gears, and shaft connections in a Ford unit's Transfer Case can wear out, resulting in hard engagement, popping noises, or total loss of drive. Ford owners are warned to act before this becomes a major problem that leaves them stranded.

We provide a wide range of Ford Explorer Transfer Case at the optimal prices. If you need Ford Explorer Transfer Case, you can shop with confidence on our website. All our OEM parts come with a manufacturer's warranty and are delivered to your doorstep with a fast delivery service.

Ford Explorer Transfer Case Parts Questions & Experts Answers

Transmission Extension Housing
FOTZ-7A039-B
Q: How to remove and install the transfer case on Ford Explorer?
A:
Removing the transfer case requires lifting the rig on jack stands and, if it has Automatic Ride Control, turning off the air suspension switch. If models have a skid plate, then first of all the bolts of fastening this plate to the frame and it should be removed. If so required, remove the damper from the transfer case then turn the case to drain the lubricant. For electronically-controlled models-Press the locking tabs on the electrical connecter and pull it to separate it from the transfer case motor as well as the connector mounting bracket. Also, remove the speed sensor electrical connector and speedometer cable if it is available, this in addition to removing the front and rear driveshafts. Take off the vent hose from the shift lever bracket or the mounting bracket, for the models with manual-control; unscrew the nut from the shift lever and pull the lever off. Slacken and then completely withdraw the bolts that attach the shifter to the extension housing; then use a transmission jack to lift the transfer case upward just enough for the safety chains to hold it in place. Take out the five bolts that screw the transfer case onto the transmission extension housing, push the transfer case back off the transmission output shaft and eliminate the gasket laying between the transfer case and transmission extension housing. For installation take the reverse process that of the removal including putting in a new gasket, ensure that the splines are aligned when sliding the transfer case over the transmission output shaft before fixing it using the five bolts and in the right torque sequence. The white marking on the vent assembly must be properly oriented, the rear driveshaft must be mated to the transfer case output flange, and the transfer case should be filled with the correct lubricant.