Ford F2GZ-9275-A Fuel Tank Sender Assembly

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To remove the fuel pump, start by relieving the fuel system pressure and disconnecting the negative battery terminal. Then, remove the air filter housing outlet duct and the Charge Air Cooler intake pipe. Disconnect the fuel injection pump electrical connector and carefully remove the pump insulator. Disconnect the quick disconnect line and fuel line to the pump. Loosen and remove the fuel lines, as well as the bracket mounting nuts and brackets from the fuel pump stud bolts. Slide the heater hose clip forward and up to expose the fuel pump shield bolts, then remove the shield. Loosen the fuel pump bolt or nuts, alternating one turn at a time until they can be removed. Remove and discard the fuel pump O-ring. To install the fuel injection pump, check the pump tappet for wear or damage and install a new O-ring. Apply clean oil to the pump tappet and O-ring. Rotate the engine until the cam lobe for the fuel injection pump is at its lowest point. Set the pump in the housing and hand-tighten the new bolts or nuts. Tighten the bolts or nuts in even stages, alternating between them. The remaining steps for installation are the reverse of removal.

The fuel pump module consists of the fuel pump, fuel level sending unit, and fuel filter. The fuel level sending unit is the only component that can be serviced separately. On AWD models, there is a fuel level sending unit mounted on the fuel pump module in the driver's side of the fuel tank, and a separate fuel level sensor in the passenger's side of the fuel tank. To remove the fuel pump module, the fuel system pressure must be relieved and the negative battery cable disconnected. The fuel tank is then removed, followed by the removal of the pump module lock ring. The fuel pump module is carefully pulled out of the tank to disconnect the fuel vapor hose quick-connect fitting. The O-ring should be inspected and replaced if necessary. The installation process is the reverse of removal. For the fuel level sending unit, it is removed by pressing the locking tab and sliding it off the sensor. The installation is the reverse of removal. For the fuel level sensor on AWD models, the fuel tank is removed, followed by the removal of the lock ring. The fuel level sensor is then pulled out of the tank, and the O-ring should be inspected and replaced if needed. The installation process is the reverse of removal.