Ford 7R3Z-13008-A Headlamp Assembly

Remove the front bumper cover. Next, take out the upper headlight housing mounting bolt and pushpin to detach the headlight housing from the radiator crossmember; for 2010 and earlier models, only one pushpin is used, while 2011 and later models have two pushpins located near the hood closure bumper, with the upper mounting bolt positioned on the corners of the radiator support next to the fenders. Then, remove the lower headlight housing mounting bolts to detach the lower side of the headlight housing. Pull out the headlight housing assembly and disconnect the electrical connector. Installation is the reverse of removal, and once completed, ensure to adjust the headlights.

The headlights must be aimed correctly to avoid blinding oncoming drivers, which can lead to serious accidents or impair visibility. It is important to check the aim every 12 months and whenever a new headlight housing is installed or front-end bodywork is done. The following procedure provides a temporary adjustment until a professional can perform a proper alignment. Vehicles have a vertical adjustment screw on the back of the headlight housing, and adjustments should be made on a level surface with a full gas tank and normal load. A simple method involves using masking tape, a blank wall, and a level floor. First, position masking tape vertically on the wall to mark the vehicle centerline and the centerline of each headlight bulb, then add a horizontal tape line in relation to the headlight centerlines, which may be easier with the vehicle parked a few inches away. The vehicle should be parked 25 feet from the wall, level, with a half-full gas tank and no heavy load. Adjust the high intensity zone to be two inches below the horizontal line and two inches to the side of the headlight vertical line, away from oncoming traffic, by turning the adjusting screw to move the beam up or down. The high beams will adjust automatically with the low beam. It is advisable to have the headlights properly adjusted by a dealer service department or service station as soon as possible.