How to remove and install a fuel pump on 2005 Ford Excursion?

Relieve the fuel pressure and disconnect the cable(s) from the negative terminal of the battery. Unless the vehicle has been driven far enough to completely empty the tank, siphoning out the residual fuel before removing the fuel pump is advisable. Raise the vehicle and support it securely on jackstands, then remove the fuel tank. A special fuel line removal tool, available at most auto parts stores, may be required to disconnect the fuel lines from the fuel pump. Use paint or a marking pen to highlight the alignment marks on the fuel pump assembly and the fuel tank. Remove the fuel pump assembly from the fuel tank; for plastic tanks, turn the retaining ring counter-clockwise until loose using a special tool designed for fuel pump removal, or channel locks if the tool is unavailable. For steel tanks, remove the mounting bolts from the fuel pump assembly. Reach into the fuel tank to disconnect the fuel pump latches by squeezing them toward the fuel pump body, push down on the assembly to release it, and carefully lift the fuel pump assembly from the tank, noting the position of the fuel pump and latches. Remove and discard the old seal ring if equipped, then separate the fuel pump from the assembly. Clean the fuel pump mounting flange, the tank mounting surface, and the seal ring groove. Installation is the reverse of removal; apply a thin coat of heavy grease to the new seal ring to hold it in place during assembly, ensuring the fuel pump is aligned properly with the latches on the module inside the fuel tank for a secure snap fit.

Genuine 2005 Ford Excursion Fuel Pump

Gas Pump

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5 Fuel Pumps found

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2005 Ford Excursion Fuel Pump Assembly
Part Number: 3C3Z-9C407-AB
$172.58 MSRP: $255.00
You Save: $82.42 (33%)
ADD TO CART
Product Specifications
- Other Name: Pump Assembly - Fuel
- Manufacturer Note: Kit- pump asy.-frame rail mounted. Also serviced in 9G282, Diesel 6.0L
- Replaced by: 6C3Z-9F759-A
- Item Weight: 0.60 Pounds
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 3C3Z-9C407-AB
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
More Info
Fits the following 2005 Ford Excursion Submodels:
- 10 Cyl 6.8L, 8 Cyl 5.4L, 8 Cyl 6.0L | 4AT 4R100, 5AT
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2005 Ford Excursion Fuel Pump Assembly
Part Number: 3C3Z-9275-AA
$504.53 MSRP: $830.91
You Save: $326.38 (40%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Sender Assembly - Fuel Tank; Fuel Gauge Sending Unit, Fuel Pump Assembly
- Manufacturer Note: Diesel 6.0L
- Base No.: 9275
- Item Weight: 3.00 Pounds
- Item Dimensions: 9.5 x 19.8 x 13.2 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 3C3Z-9275-AA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
More Info
Fits the following 2005 Ford Excursion Submodels:
- 10 Cyl 6.8L, 8 Cyl 5.4L, 8 Cyl 6.0L, 8 Cyl 7.3L | 4AT 4R100, 5AT
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2005 Ford Excursion Fuel Pump Assembly
Part Number: 6C3Z-9G282-AA
Product Specifications
- Other Name: Pump Assembly - Fuel
- Manufacturer Note: Frame rail mounted., 6.0L Diesel, FROM 5/16/2005
- Item Weight: 5.30 Pounds
- Item Dimensions: 11.9 x 5.9 x 7.8 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 6C3Z-9G282-AA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
More Info
Fits the following 2005 Ford Excursion Submodels:
- 10 Cyl 6.8L, 8 Cyl 5.4L, 8 Cyl 6.0L | 4AT 4R100, 5AT
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2005 Ford Excursion Fuel Pump And Sender Assembly
Part Number: 3C7Z-9H307-PB
Product Specifications
- Other Name: Sender And Pump Assy; Fuel Pump, Fuel Pump Assembly
- Manufacturer Note: 70 micron pump element, With 7 pin connector & 3 pin connector, California, FROM 2/1/2004
- Replaces: 3C7Z-9H307-PA
- Base No.: 9H307
- Item Weight: 3.70 Pounds
- Item Dimensions: 16.5 x 8.2 x 9.0 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 3C7Z-9H307-PB
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
More Info
Fits the following 2005 Ford Excursion Submodels:
- 10 Cyl 6.8L, 8 Cyl 5.4L, 8 Cyl 6.0L | 4AT 4R100, 5AT
View related parts
2005 Ford Excursion Sender And Pump Assembly
Part Number: 3C7Z-9H307-NB
Product Specifications
- Other Name: Sender And Pump Assy; Fuel Pump, Fuel Pump Assembly
- Manufacturer Note: 70 micron pump element, With single 4 pin electrical connector, gas 49 States, FROM 2/1/2004
- Replaces: 3C7Z-9H307-NA
- Base No.: 9H307
- Item Weight: 3.30 Pounds
- Item Dimensions: 14.4 x 9.5 x 8.1 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 3C7Z-9H307-NB
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
More Info
Fits the following 2005 Ford Excursion Submodels:
- 10 Cyl 6.8L, 8 Cyl 5.4L, 8 Cyl 6.0L | 4AT 4R100, 5AT

2005 Ford Excursion Fuel Pump

At FordPartsGiant.com, you will find an extensive inventory of genuine 2005 Ford Excursion Fuel Pump offered at competitive prices online. These manufacturer-backed OEM 2005 Ford Excursion Fuel Pump ensure your satisfaction with their quality and come with a hassle-free return policy and expedited delivery service, guaranteeing a delightful shopping experience.

2005 Ford Excursion Fuel Pump Parts Questions & Experts Answers

Q:
How to remove and install a fuel pump on 2005 Ford Excursion?
Posted by Cheyenne R.
A:
Relieve the fuel pressure and disconnect the cable(s) from the negative terminal of the battery. Unless the vehicle has been driven far enough to completely empty the tank, siphoning out the residual fuel before removing the fuel pump is advisable. Raise the vehicle and support it securely on jackstands, then remove the fuel tank. A special fuel line removal tool, available at most auto parts stores, may be required to disconnect the fuel lines from the fuel pump. Use paint or a marking pen to highlight the alignment marks on the fuel pump assembly and the fuel tank. Remove the fuel pump assembly from the fuel tank; for plastic tanks, turn the retaining ring counter-clockwise until loose using a special tool designed for fuel pump removal, or channel locks if the tool is unavailable. For steel tanks, remove the mounting bolts from the fuel pump assembly. Reach into the fuel tank to disconnect the fuel pump latches by squeezing them toward the fuel pump body, push down on the assembly to release it, and carefully lift the fuel pump assembly from the tank, noting the position of the fuel pump and latches. Remove and discard the old seal ring if equipped, then separate the fuel pump from the assembly. Clean the fuel pump mounting flange, the tank mounting surface, and the seal ring groove. Installation is the reverse of removal; apply a thin coat of heavy grease to the new seal ring to hold it in place during assembly, ensuring the fuel pump is aligned properly with the latches on the module inside the fuel tank for a secure snap fit.
Answered by Ford Parts Specialist Joseph / Jun 22, 2024